View Single Post
Old 03-29-2005, 11:58 AM   #4
Mike
Senior Moderator
 
Mike's Avatar
 
Join Date: Nov 2004
Location: Detroit, Michigan USA
Posts: 3,542
Mike has disabled reputation

Send a message via AIM to Mike Send a message via Yahoo to Mike Send a message via Skype™ to Mike

Welcome to the forum Trav! For making your star in a circle you can use a circle jig but will have to hand chisel the star shape. To build your circle jig get a piece of 1/4" Masonite(hardboard). When using a guide bushing here are things to remember: The cut you make will be the thickness of the router bit. You have to add the difference between the bit and the guide bushing twice to the size of your circle. By way of example: You want to make a 3" OD circle. You will use a 1/4" plunge cutting straight or spiral bit. Say you are using a 1/2" collar. The difference between the bit and the guide bushing is 1/8" (on one side of the bit) and you add that for both sides of the circle (1/4"), so your template must be a 3-1/4" circle. Draw and cut out your circle making sure you have nice smooth edges. Fasten your template to the wood using double sided carpet tape and route your circle to the depth you want. Hope this helped.
__________________
Mike
Please edit your profile with a name and location so we can better assist you.
Mike is offline   Top - Reply with Quote