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Old 05-22-2005, 11:56 PM   #10
reible
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Quote:
Originally Posted by ChevyNomad
Not sure what you are looking for in an explanation but your first picture is of a fuse holder. The fuse is in line with the variable output voltage circuitry and hopefully will protect the whole thing from catastrophic failures like shorts or overloads.
The second picture is of the printed circuit board that contains the components that are used to make the output voltage variable. Components like resistors, diodes, capacitors and a Diac.
The third picture is of a Triac or Alternistor. This is the solid state power device that actually switches the AC voltage on / off every half cycle of the 60 Hz power. To reduce the voltage to the load (router, light bulb, soldering iron or what ever) the circuit delays the turn on of the AC source to the load every half cycle by variable delays determined by the position of the dial on the variable resistor called a potentiometer. This whole method of controlling the voltage to the load is called “Phase Control”.
The third picture is of some of the components mounted on the Printed circuit board that are used to control when the Triac or Alternister is turned on in each half cycle.
By reducing the voltage to a router, any universal motor, you cause the magnetics in the motor to “slip” which in turn reduces the power available which reduces the torque and horsepower which reduces the speed.
I tried not to get too technical and but still explain how these “speed controls” work.
It works for me..... Let me add just a couple of things.

And if anyone else want to go for the second award of big points please do so. I'll keep that option open for another week or so.

The part that is mounted on the cover is a ST BTA41-600B Triac.....

While the amount of horsepower is lowered the router will have enough power to do most of the projects you throw at it while also reducing the rpm to a safer speed to work at. The router will get warmer because they are designed with "fan" cooling.... designed to work the higher rpm and thus you should keep this in mind..... These also attempt to mantain the speed you set.... and I would guess if you spend more money you could find ones with added feed back circuits or maybe newer models that are cheaper????. This one is few years old now and now that I have variable speed routers I don't use this much anymore.....

A special thanks to ChevyNomad for taking the time to detail some of this for us!

Ed
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