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Originally Posted by aniceone2hold Darren, you wont want to use finger or box joints for your boxes. The reason is you would be exposing the plywood laminations on the fingers to the weather and your box would come apart in no time flat. Instead consider using a corner block of solid wood that is both glued and screwed in place. You will also want to wrap the exposed edges in solid wood or at the very least apply a veneer of solid wood to help seal the plywood edges from the weather.(A much less expensive method) For your finish you will need to use a good spar varnish with UV inhibitors. Plywood laminations do not react kindly to outside weather, and anything you can do to protect them from the sun and water will increase the life span. If you have questions about different ways to attach corner blocks I will be happy to give you some ideas. |
Thank you very much, but alas no... my window boxes are perhaps misnamed... as they are intended for inside use instead of outside. They are rather like a box/bench with a cushion on top (I just try to build what I'm told). I fiddled around with finger jointing some of the scrap, and the end-cuts actually look rather nice... and give a cheap plywood box something slightly unique.
So, back to my original puzzle: what do I do with long stock? At an angle? Horizontal? Clamped to a stair rail? I'm still puzzling over this one.
Thanks for your help and any continuing insight.
Cheers,
Darren