Hi Joe
You may want to drop a P.M.or a email or a post to Terry and ask him for a tip and how he got his so sharp in the corners.
Almost all of his letters have sharp corners and he said it was a free hand router job.
See his post below..

, he did a great job on his sign.
http://www.routerforums.com/showthre...0796#post30796
Bj
