Hi Corey
Here's a snapshot or two just for kicks of the Marvel Router base and the plastic insert that holds the 1 3/16" brass guide, it's just press in place part but because it's made to fit, it will not just come out,unless it needs to be removed.
The rework was done with the Grizzly Fly Cutters Kit,and hole saws, it's a bit tricky to make because the 1/4" hole in the center of the plastic must stay in place from the beginning to the end, that's the hard part
, the fly cutter will do most of the work but the hole saw will pull the center plug out at the end.
But again the 1/4" hole must be in all the way, it's used to grind the O.D. of the plastic insert after all the fly cutter work has been done.
But the bottom line, it's not that hard to make just need to think it out the way out b/4 you start,one error and you will need to start from sq.1.
They key to this one is the double sided carpet tape to hold the part in place when all the cuts are made in the plastic, it's so small it's hard to clamp it down to the drill press table,a clean base block will do this job well then clamp the block to the table of the drill press.
The plastic insert is 1/2" thick by 2 1/8" O.D. you can use 1/4" thick plastic but it's a bit light for the job
because it's press in part.
Fly Cutter ▼
http://www.grizzly.com/products/h7537
InLay How-To ▼
http://www.woodtechtooling.com/CMT/I...s/InlayKit.pdf
Bj