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Old 11-04-2004, 07:08 PM   #1
RodLloyd
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Join Date: Oct 2004
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Default Cutting out large letters

I need to make some signs and want to cut individual letters about 1/4 thick, 8" tall and attach to my sign.

I havemade one test letter pattern and cut 1/4 ply to make my letter using a 3/8" flush trim bit, but get a raggy cut from the grain in places.

Are there any large letter patterns out there [bigger that the 2-1/2" jig] as making my own will take hours just for one size, and what material is suggested [ply or what]

I am not looking to rout out the letters from a solid board

Rod
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