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Old 02-19-2007, 01:35 PM   #9
challagan
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Quote:
Originally Posted by Joe Lyddon
Tom,

Thank you for the detailed pictures of the operation.

I have to mention this... To me, it would have been easier to make a pattern out of 1/4" hardboard, mdf, or plywood real scale size, then just tape it to the workpiece which has been rough-cut on a bandsaw, and route it using a flush bearing bit getting it cut exactly to size in one simple operation.

In this case, what do you think?

I can see the guides & templates being used more when doing the 'carving' type projects.

Are bearing bits harder to get over there?

Thank you for your input.
Joe, this is what I have done in the past only with a simple cardboard and then jig sawed and cleaned up on the drum sander in the drill press. I haven't used the router. Like Norm would do I guess. What you suggest is exactly what Tom is saying is unsafe due to the exposed cutter. And it is because you could slip if you are not careful and make hamburger out of your hand. But many use this method regardless. Personally I am not a fan of pattern routing like this at all so I have avoided it and use other tools instead. My Gifkin dovetail jig is somewhat of an operation like this but much more controlled.

With Tom's methods, I can see that it is much more in tune to making multiple items... such as several of the tables, multiple boxes of the same design, bunch of carved cabinet doors etc. A lot of time is put into making the templates etc. that in my opinion is just a little too much time spent for a one off project. And of course Tom's method makes it relatively safe for the blind to use the jig and use the router safely due to once the router is in the template they are not exposed to the cutter.

Corey

Last edited by challagan; 02-19-2007 at 01:37 PM.
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