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Go Back   Router Forums > Routers > Guide Bushings and Templates

Make Your Own Sub Base For PC Guides

This is a discussion on Make Your Own Sub Base For PC Guides within the Guide Bushings and Templates forums, part of the Routers category; All this information can be found in different places around the forum. But I had ...



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Old 09-17-2007, 11:54 PM   #1 (permalink)
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All this information can be found in different places around the forum. But I had a need to make one today. And since the question of where to get one still comes up a lot. I decided to take some pics along the way and post it where its easy to find. Plus I know Harry likes lots of pictures.

A couple of notes,, The sub base I made was to be a duplicate of the origanal. If your making a square or teardrop shape, you can skip the flush trimming part. Also since this was for a plunge router it was easy to create a center hole by plunging thru the blank sub base. If yours is a fixed base, you can install a poi
nted bit or dowel, adjust it against the sub, mark the outside and drill.

Forgot to mention the material I used. Its 1/4" thick scratch resistant polycarbonate (scraps from work)
Attached Images
File Type: jpg sub base 1.jpg (242.0 KB, 590 views)
File Type: jpg sub base 2.jpg (284.3 KB, 526 views)
File Type: jpg sub base 3.jpg (246.7 KB, 522 views)
File Type: jpg sub base 4.jpg (108.1 KB, 503 views)
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Old 09-18-2007, 01:07 AM   #2 (permalink)
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Great pictures Rusty. Thanks.
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Old 09-18-2007, 07:39 AM   #3 (permalink)
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Excellent tutorial Rusty, nice job!

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Old 09-18-2007, 08:44 AM   #4 (permalink)
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Hi Rusty

Very nice How-To-Do-It, now other members and guest can see how to make one quick and easy..
I wish Mark would make a item called How-To-Do-It or DIYS maybe under the Show and Tell group and put items like this in it...

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Quote:
Originally Posted by RustyW
All this information can be found in different places around the forum. But I had a need to make one today. And since the question of where to get one still comes up a lot. I decided to take some pics along the way and post it where its easy to find. Plus I know Harry likes lots of pictures.

A couple of notes,, The sub base I made was to be a duplicate of the origanal. If your making a square or teardrop shape, you can skip the flush trimming part. Also since this was for a plunge router it was easy to create a center hole by plunging thru the blank sub base. If yours is a fixed base, you can install a poi
nted bit or dowel, adjust it against the sub, mark the outside and drill.

Forgot to mention the material I used. Its 1/4" thick scratch resistant polycarbonate (scraps from work)
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Old 09-18-2007, 10:43 AM   #5 (permalink)
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Quote:
Originally Posted by RustyW
All this information can be found in different places around the forum. But I had a need to make one today. And since the question of where to get one still comes up a lot. I decided to take some pics along the way and post it where its easy to find. Plus I know Harry likes lots of pictures.

A couple of notes,, The sub base I made was to be a duplicate of the origanal. If your making a square or teardrop shape, you can skip the flush trimming part. Also since this was for a plunge router it was easy to create a center hole by plunging thru the blank sub base. If yours is a fixed base, you can install a poi
nted bit or dowel, adjust it against the sub, mark the outside and drill.

Forgot to mention the material I used. Its 1/4" thick scratch resistant polycarbonate (scraps from work)

Really COOL procedure Rusty and very nicely presented!

You might note, that it would be very simple to make a square / rectangled base also... if desired.

Yes, I agree, this thread should be STICKIED and saved somewhere.

Thank you, Rusty... Good JOB!!
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Old 09-18-2007, 02:43 PM   #6 (permalink)
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I can see myself borrowing this example. Thanks Rusty for sharing.

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Old 09-18-2007, 06:19 PM   #7 (permalink)
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Very nice demonstration Rusty. Where does one fine the scratch resistant polycarbonate?
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Old 09-18-2007, 09:52 PM   #8 (permalink)
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Wow! Great instructions and photos. I scratched my head all weekend trying to figure this out. You must be telepathic! Your demo makes it so simple I really feel stupid now.
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Old 09-19-2007, 09:10 PM   #9 (permalink)
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Quote:
Originally Posted by rmaxa
Very nice demonstration Rusty. Where does one fine the scratch resistant polycarbonate?
Hi Rolf, A couple of the gravel plants where I install glass have been requesting the scratch resistant poly for loader windshields. We've just been getting it from our normal plastic suppliers and I take home all the scraps. The sub base does not need to be the scratch resistant stuff. But stays clearer longer then regular poly, even with a wiper running against it at a gravel pit.
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Old 03-23-2009, 07:41 AM   #10 (permalink)
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Ask and Ye shall receive. Thanks for a superlative post.
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