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Old 03-18-2008, 04:48 PM   #11
Hamlin
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Hi mftha,

The closest that OP has to a 4" opening is their plate used for large bits & raised panels. It has a 3 1/8" opening, unfortunetly, if you're wanting to get bushing guides that large, you'll have to machine them yourself or have a machine shop do them for you. Preferrably from brass stock.

Sad truth is, unless all State Senators are informed for the push to (as Harry calls it), "metrication". It won't happen. Thus how things are now, a mixed batch of metric & SAE sizes.
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Old 03-18-2008, 05:10 PM   #12
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Hi Guys

Not to hard to make your own ,,,(bushing guides out of plastic that fit over the standard brass guides or to say on to the brass guides) and the one Harry and Tom like to use the 40mm one is showed in the link below...

http://www.routerforums.com/49128-post1.html

Just a note about the OP plate that has the unstardard 3 1/8" hole, it's not a big job to resize it to 3 3/4" hole so it can take on the stantard 3 1/2" panel bits...
Without the resize job you can't use many of the better panel bits that are 3" to 3 1/2"..in diam.


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Old 03-18-2008, 08:08 PM   #13
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Quote:
Originally Posted by bobj3
Hi Guys

Not to hard to make your own ,,,(bushing guides out of plastic that fit over the standard brass guides or to say on to the brass guides) and the one Harry and Tom like to use the 40mm one is showed in the link below...

http://www.routerforums.com/49128-post1.html

Just a note about the OP plate that has the unstardard 3 1/8" hole, it's not a big job to resize it to 3 3/4" hole so it can take on the stantard 3 1/2" panel bits...
Without the resize job you can't use many of the better panel bits that are 3" to 3 1/2"..in diam.


====
Hi Bob,

Thanks for the tips there. I really like your sanding jig too!!

You by chance wouldn't have a pic or two of a "modified" OP plate?
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Old 03-18-2008, 09:02 PM   #14
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Hi Ken

Thanks and you'er welcome

Here's some shots of the reworked OP base plate..

======
I used the fly cutter below to open the size to 3 3/4"
Not a big job but it must be done on the drill press and clamped in place.

http://www.grizzly.com/products/Roun...et-3-pc-/H7537

===========
Quote:
Originally Posted by Hamlin
Hi Bob,

Thanks for the tips there. I really like your sanding jig too!!

You by chance wouldn't have a pic or two of a "modified" OP plate?
Attached Thumbnails
guide-bushing-size-chart-6841.jpg  guide-bushing-size-chart-6843.jpg  guide-bushing-size-chart-6844.jpg  guide-bushing-size-chart-6845.jpg  guide-bushing-size-chart-6846.jpg  

guide-bushing-size-chart-6847.jpg  guide-bushing-size-chart-6842.jpg  
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Last edited by bobj3; 03-18-2008 at 09:51 PM.
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Old 03-19-2008, 05:00 PM   #15
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Hi Bob,

Thanks, I think in the near future I'll be sending ya an email for some more help with this. I got a few other "irons in the fire" at the moment.
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Old 03-19-2008, 05:38 PM   #16
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Hi Ken

Ok please do, just ask... by the way one of the irons in the fire " wooden hinges" ???


=========
Quote:
Originally Posted by Hamlin
Hi Bob,

Thanks, I think in the near future I'll be sending ya an email for some more help with this. I got a few other "irons in the fire" at the moment.
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Old 03-19-2008, 07:32 PM   #17
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Quote:
Originally Posted by bobj3
Hi Ken

Ok please do, just ask... by the way one of the irons in the fire " wooden hinges" ???


=========
Hi Bob,

Yuuup!! Already got a friend who wants me to build a small cedar chest, something like the size of 2' X 3'. Figure a 4" hinge "wood" work. LOL Not sure how deep to make it, prolly 18".

The problem for me right now is, finding the time, work seems to always interfere. But, gotta pay bills.
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"Whether active duty, retired, national guard or reserve - is someone who, at one point in their life, wrote a blank check made payable to "The United States of America", for an amount of "up to and including my life". That is HONOR, and there are way too many people in this country who no longer understand it." -Author Unknown

Last edited by Hamlin; 03-19-2008 at 07:37 PM.
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