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Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures."


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Old 05-23-2005, 02:19 PM   #1
smacmullin
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Default Template, how to make?

Hi guys,

I want to make a template to follow with my router with a template guide. Basically, what I want to end up with is a 1/2" groove that follows a certain path. I have to be able to duplicate this path. I plan to use a 3/4" template guide, and a 1/2" straight cutting bit in my router.

I have laid out the center of this path in some melamine, but at this point, I can't figure out a reliable way to make the template to accept a 3/4" template guide that follows this line.

Is the only way to "freehand" it? I.e. lay out in pencil the 3/4" path that the template guide will follow, jigsaw and sand to the lines? I can't figure out any more reliable a way than this, but I'm sure there are many more experienced folks here who may have some tips.

Thanks a lot in advance for any help.

Steve
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Old 05-24-2005, 09:57 PM   #2
template tom
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Post some more information re radii of the curve you require I may be able to help
Tom
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Old 11-08-2005, 05:52 PM   #3
fordcraftsmanstudios
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Steve,

If you have a bandsaw or scroll saw, you're in business. You can freehand draw or use drafting tools to lay out your design on the smooth side of a piece of masonite. When you're done, cut it out and you've got a template.

Now if you need to use a collar on a straight bit that has no bearing guide, you cut your template out and then make an adjustable guid similar to a mortising gauge. Set the depth to accomodate the space between the outside edge of your collar and the cutting edge of the bit and scribe a line along the cut you made. Then, cut along this line and you'll have a template that will match the original cut after routing with the collar.

Hope this helps
David
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