Router Forums

Register Now!

It appears that you aren't a registered member, click below to instantly register and become a member of the RouterForums.com Community!

Register Now!

** Registration removes majority of the website advertisements **


Go Back   Router Forums > Routers > Jigs and Fixtures

Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures."


New Reply
 
Thread Tools Display Modes
Old 05-24-2005, 11:28 AM   #1
sanchez
Registered User
New Member
 
Join Date: May 2005
Posts: 3
sanchez is on a distinguished road


Hi,

I'm new to all this!! I am in the process of putting some decking down and I have purchased some walkover lights to go in the floor. Most people cut an 80mm hole for these lights and whack them in, but my decking has ridges in it. The ridges are only about 3mm, the lights are 88mm so there's a slight flange but I would like to rebate the light to give it a professional finish. Summary the hole for the lights needs to be 80mm then I need to rebate the outer measurement (88m). My brother has a router that he's never used which he said I can borrow. How should I proceed, there's 6 lights i'm putting in so i'm looking for the best method – is the router the best thing to use?
sanchez is offline   Top - Reply with Quote
Alt Sponsor Post
Advertising



Alt Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Router Forums
   
Old 05-24-2005, 09:54 PM   #2
template tom
Registered User
Forum King
 
Join Date: Sep 2004
Posts: 536
template tom is on a distinguished road


Quote:
Originally Posted by sanchez
Hi,

I'm new to all this!! I am in the process of putting some decking down and I have purchased some walkover lights to go in the floor. Most people cut an 80mm hole for these lights and whack them in, but my decking has ridges in it. The ridges are only about 3mm, the lights are 88mm so there's a slight flange but I would like to rebate the light to give it a professional finish. Summary the hole for the lights needs to be 80mm then I need to rebate the outer measurement (88m). My brother has a router that he's never used which he said I can borrow. How should I proceed, there's 6 lights i'm putting in so i'm looking for the best method – is the router the best thing to use?
I need some information re the lights and the ridges in the decking you refer to. Yes the router is the ideal tool to use and if you forward the information I will draw a plan for you You will also require template guide/s for the router
Tom
template tom is offline   Top - Reply with Quote
Old 05-25-2005, 06:56 AM   #3
sanchez
Registered User
New Member
 
Join Date: May 2005
Posts: 3
sanchez is on a distinguished road


Quote:
Originally Posted by template tom
I need some information re the lights and the ridges in the decking you refer to. Yes the router is the ideal tool to use and if you forward the information I will draw a plan for you You will also require template guide/s for the router
Tom
Tom,

That's really kind of you, I have uploaded a pdf of the fitting instructions and a link to the site I brought them from where you can see them in situe (http://www.tlc-direct.co.uk/Main_Ind...ght/index.html). My decking is about 30mm thick and about 143mm wide. The groves are about 2-3mm deep. and about 10-15 wide, hope that makes sense?

Should I buy or make a template guide for the router? Or will your plan guide me though making a template? Sorry if that seemed a dumb question!
Attached Files
File Type: pdf Lights.pdf (269.5 KB, 106 views)
sanchez is offline   Top - Reply with Quote
Old 05-31-2005, 11:08 AM   #4
sanchez
Registered User
New Member
 
Join Date: May 2005
Posts: 3
sanchez is on a distinguished road


no need to worry now, I've managed to rebate my lights using other tools, probably not as precise as a router but I only had 6 holes to do. maybe another day i'll pick up a router and give it ago
sanchez is offline   Top - Reply with Quote
New Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
window frame rebate jdeb Portable Routing 4 10-20-2008 11:02 AM
Dewalt 3 base router rebate herbfellows Lobby 2 02-15-2008 01:29 AM
Question about DeWalt DW618PK texan123 General Routing 6 12-13-2007 10:01 AM
Rebates = Rabbets Drugstore Cowboy Tools and Woodworking 7 10-20-2007 08:56 PM

RouterWorkshop.net - EagleAmerica.com – Over 2,000 Router Bits - Your Advertisement Here! - Your Advertisement Here! - Your Advertisement Here!

RouterForums.com - Your online woodworking community!
Powered by vBulletin® Version 3.7.2
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd. Copyright © 2008 - 2009 RouterForums.com Search Engine Optimization by vBSEO 3.2.0
Professional Web Hosting Solutions provided by: BeastInternet.com