Router Forums

Register Now!

It appears that you aren't a registered member, click below to instantly register and become a member of the RouterForums.com Community!

Register Now!

** Registration removes majority of the website advertisements **


Go Back   Router Forums > Routers > Jigs and Fixtures

Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures."


New Reply
 
Thread Tools Display Modes
Old 12-21-2005, 05:51 PM   #1
Ric Naff
Registered User
 
Ric Naff's Avatar
 
Join Date: Dec 2005
Posts: 1
Ric Naff is on a distinguished road

Question Make a template to create a filler piece?

Let me start out by saying my experience with power routers is very limited. I'll be the first to admit this may be a no-brainer question, in which case, I'll concede I have no brains!

I wish to make a piece of wood that will fill an existing void in another piece. Specifically, it's in the R*ckler Drill Press table:

http://www.rockler.com/product.cfm?page=10163

Scroll down the above page to see the void in the back/right corner.

Filling this void isn't going to be easy because the able is MDF. It will take dowels and an epoxy paste. I can handle that. But what I want to have on top is a piece of 0.25" maple as a valence (it's better looking than the expoxy filler that will be under it and filling most of the void).

What I can't figure out is how to make a template of the existing void so I can route the maple to fit all the curves? If I just use a pattern bit with the maple clamped over the void (using the edges of the void as a guide), I'll get a piece of maple that's the right shape, but too small by the diameter of my pattern bit.

This has GOT to be a problem solved long ago by experienced router users. How does one create a template to make a filler piece for any existing void/hole with irregular shape?

Enlighten me, oh wisened ones...
__________________
---------
Ric
Ric Naff is offline   Top - Reply with Quote
Alt Sponsor Post
Advertising



Alt Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Router Forums
   
Old 12-22-2005, 10:58 AM   #2
BobandRick
The Router Guys
Forum King
 
BobandRick's Avatar
 
Join Date: Aug 2004
Posts: 633
BobandRick has disabled reputation


Ric:

Welcome to the routerforums.com. Your problem sounds like making an inlay. Check out my email router tips in this forum. Here is the link

http://www.routerforums.com/showthread.php?t=377
__________________
Rick and Bob
The Router Guys


Click here to send a greeting card to friend or relative.
BobandRick is offline   Top - Reply with Quote
Old 12-31-2005, 03:51 AM   #3
template tom
Registered User
Forum King
 
Join Date: Sep 2004
Posts: 536
template tom is on a distinguished road


Quote:
Originally Posted by Ric Naff
Let me start out by saying my experience with power routers is very limited. I'll be the first to admit this may be a no-brainer question, in which case, I'll concede I have no brains!

I wish to make a piece of wood that will fill an existing void in another piece. Specifically, it's in the R*ckler Drill Press table:

http://www.rockler.com/product.cfm?page=10163

Scroll down the above page to see the void in the back/right corner.

Filling this void isn't going to be easy because the able is MDF. It will take dowels and an epoxy paste. I can handle that. But what I want to have on top is a piece of 0.25" maple as a valence (it's better looking than the expoxy filler that will be under it and filling most of the void).

What I can't figure out is how to make a template of the existing void so I can route the maple to fit all the curves? If I just use a pattern bit with the maple clamped over the void (using the edges of the void as a guide), I'll get a piece of maple that's the right shape, but too small by the diameter of my pattern bit.

This has GOT to be a problem solved long ago by experienced router users. How does one create a template to make a filler piece for any existing void/hole with irregular shape?

Enlighten me, oh wisened ones...
how did you get on with your infill piece
Tom
template tom is offline   Top - Reply with Quote
Old 01-12-2006, 08:56 PM   #4
Hamlin
Registered User
Supreme Forum King
 
Hamlin's Avatar
 
Join Date: Dec 2005
Location: Baldwin City, KS
First Name: Ken
Posts: 1,576
Hamlin is an unknown quantity at this point

Send a message via MSN to Hamlin

If I'm seeing this correctly, you have a drill press table that has an inlay needing filled?
Only good drill press table is one that you build yourself. Personally, I've found nothing good from them.
Hamlin is offline   Top - Reply with Quote
New Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Looking for a CAD file to make a template tearen Guide Bushings and Templates 1 06-11-2008 11:10 AM
Harbor Freight 10 Piece Router Template Guide Set rstermer Guide Bushings and Templates 4 06-04-2008 06:56 PM
Make a sled fixture from an existing piece mowerhappy1 Jigs and Fixtures 6 01-16-2007 12:43 AM
RouterForums Amateur Night?????? reible General Routing 42 01-08-2007 09:25 PM
Template, how to make? smacmullin Jigs and Fixtures 2 11-08-2005 05:52 PM

RouterWorkshop.net - EagleAmerica.com – Over 2,000 Router Bits - Your Advertisement Here! - Your Advertisement Here! - Your Advertisement Here!

RouterForums.com - Your online woodworking community!
Powered by vBulletin® Version 3.7.2
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd. Copyright © 2008 - 2009 RouterForums.com Search Engine Optimization by vBSEO 3.2.0
Professional Web Hosting Solutions provided by: BeastInternet.com