Cutting out large letters
I need to make some signs and want to cut individual letters about 1/4 thick, 8" tall and attach to my sign.
I havemade one test letter pattern and cut 1/4 ply to make my letter using a 3/8" flush trim bit, but get a raggy cut from the grain in places.
Are there any large letter patterns out there [bigger that the 2-1/2" jig] as making my own will take hours just for one size, and what material is suggested [ply or what]
I am not looking to rout out the letters from a solid board