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Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures."


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Old 10-17-2007, 12:20 PM   #21
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Quote:
Originally Posted by bobj3
...and as you know you can drop tons of money into router bits and this is jiust one way around that...
Yep -
And if I was in the business (as some of y'all are) of making doors on a daily or weekly basis --where time=money
I would probably be more inclined to think in terms of what gets the job done the quickest and/or investing in bits that hold up better under heavy use.
BUT -
I might make two or three sets of doors a year.
And when I start to make a set -
and I compare $50+ for a set of bits --
versus making the frames as illustrated below and then spending $5-$10 of a few feet of cove&bead molding --- knowing that the end result will be fine with my customer either way ---- I get cheap and lazy.

But doing it with the bit set is a skill I want to learn - just for the sake of learning it.
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Old 10-17-2007, 03:11 PM   #22
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I'm jumping in on this discussion a bit late, but there are plans and full procedures for an enhanced Mortising Jig in Bill Hylton's new edition of Woodworking with the Router.

My experience M&T is limited, but I've made them on a shaper, and mostly using my WoodRat machine with a router. I've heard also that owners of the Leigh FMT are quite happy with that device. But you are looking at a $400 purchase

You mention a preference for a shop made device. Since Hylton's book demonstrates the use of his a number of times (well documented with photos), you'd be on a solid footing to examine his design.

Gary Curtis
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Old 10-21-2007, 04:10 AM   #23
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Quote:
Originally Posted by bobj3
,then sq. the corners out with a chisel or a corner tool like the one below...
I've always avoided getting a corner chisel, because I wonder how you could possibly sharpen one. Isn't the bevel on the inside of the corner?
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Old 10-21-2007, 04:52 AM   #24
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Quote:
Originally Posted by JDługosz
I've always avoided getting a corner chisel, because I wonder how you could possibly sharpen one. Isn't the bevel on the inside of the corner?
Sharpening a corner chisel with a diamond dresser is but a few minutes work, as shown.
Attached Thumbnails
how-do-mortise-tenon-sharpening-cnr.-chisel.jpg  
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Last edited by harrysin; 10-21-2007 at 04:54 AM. Reason: Corrected spelling
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Old 10-21-2007, 11:12 AM   #25
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Quote:
Originally Posted by Drugstore Cowboy
I APPLAUD your desire to develop your skills first - then your tool collection. That is what craftsmanship is all about.
Thanks for the comments. I'm no craftsman though, just cheap.
Quote:
Originally Posted by bobj3
I just order a new set and I forgot I had one in my shop
I laughed out loud at this. Opposite ends of the spectrum.
I was nearly sold on a lapjoint like Cowboy said. I have decided to go ahead and try the open floating tenon first. If that fails will try the lapjoint or bridle joint.
I am also going to try to pare the profiled connection instead of mitering.
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Old 10-21-2007, 12:13 PM   #26
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Quote:
Originally Posted by petersenj20
. . . I laughed out loud at this. Opposite ends of the spectrum...
And THAT is the secret to woodworking - if not life itself

Despite the fact that human nature makes us think our personal favorite is the 'best' way to do something -
- and every magazine article wants us to think the latest thing out is the 'ultimate'.
There is ALWAYS more than one 'right' way to do something -
- ways that all give excellent results.
You read - you listen - you experiment -- then do what works for you :-).

Be sure and post some pictures when you get done.
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Last edited by Drugstore Cowboy; 10-21-2007 at 12:15 PM.
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Old 10-21-2007, 02:17 PM   #27
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Thumbs up tendon making

Fellow woodworkers:
Thsi question comes up quit often. There are two ways to make mortise and tendons...1. Use loosy tendons and the selve centering jig for mortises. or 2. build a horizotal table and follow the instructions at lumberjocks.com. I use the horizontal table.


http://lumberjocks.com/jocks/EagleLa...king/blog/1292
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