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| Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures." |
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| Registered User New Member | I want to inlay an electrical outlet into my hardwood floor and thought that I could mill out the correct size opening with my router. Has anyone done this before? Any known problems to be careful of? I know about being careful of the nails. I only have to mill out about 7/64" and should be well clear of them |
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| Senior Moderator Supreme Forum King | Any electrical outlet you install has to be inside an approved box. Perhaps you can provide a bit more detail on what you want to do?
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| | #3 |
| Registered User New Member | I was wondering if anyone had any tips, tricks, etc. for milling down the floor so I can install the plate flush with the top of the flooring. I am well aware of the electrical needs and am very familiar with the electrical codes involved. |
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| | #4 | |
| The Router Guys Forum King | Quote:
This is called and inlay. First thing to do is make a pattern that is exactly the size and shape as the electrical cover. To do this we screw the cover on a 1/4" plywood pattern material and using a 7/16" guide and a 1/4" router bit cut out the shape of the electrical cover, now the pattern is 1/4" bigger all around. With the pattern made place the pattern on the hardwood floor in the correct position and double stick tape in place. Remember you have to be exact in your positioning of the pattern because the two screws that mount the cover in position determine the placement. It might help to mount the cover with the screws and then place the pattern in position leaving equal 1/4" margin all around inside of the pattern. Change your guide to a 11/16" or the combination of 7/16 plus the router bit 4/16". We are cutting a reverse inlay...the pattern is made with the router bit on the outside of the cover then when we are cutting the flooring we need the router bit on the inside of the pattern. The larger guide gives the margin between the guide and cutting edge of the router bit, which moves the bit inside to cut the pattern. Set the depth to the thickness of the cover and cut the pattern. Practice, practice, practice is the big tip....might want to practice a few times on a piece of scrap flooring before cutting the real flooring. You will learn how the fit is, how the router reacts in your flooring, and any special techniques. Be safe and good luck, Rick
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| Registered User Forum Fanatic | Quote:
steveo | |
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| | #6 | |
| The Router Guys Forum King | Quote:
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| | #7 |
| Registered User Supreme Forum King | Are you sure about this post? Things are not adding up for me, or I'm missing what you are doing........ Anyway I have to go do some shopping but when I return I'm going to do a drawing to see if I can figure out what's up. Ed |
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| Registered User Forum Fanatic | Quote:
steveo | |
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| | #9 |
| Registered User Supreme Forum King | Let me give this a shot. If you use the outlet cover as the edge you run the template against, for now let's say we use a 3/4" bushing and a 1/4" bit. Now when we cut we are cutting 1/4" from the template but the outside of the cutter is cutting a 1/2" away. The "new template" is being made then is 1/2" larger all the way around. When we have finished the cut we take the "new template" which now has this opening that is 1/2" larger all around and put it on the floor. At this point we want to get back that 1/2" so using the same bit the same guide we would then be to the same size as the orginal template but with the bit width of 1/4" to the wrong side of the hole we want to route. This means we need to move the bit over 1/4" so we route out the hole we need. Since the bushing was 3/4" we need to add the 1/4 + 1/4 making the bushing be 1/2" larger then the 3/4" or 1 1/4". Recap: use 1/4" bit and 3/4" bushing makes the hole in the "new template" 1/2" larger then the outlet cover. Using the same bit but a 1 1/4" bushing moves the cut over 3/4" and the outlet cover should fit in...... This is a classic case of using a look-up table for an outside cut of 1/2" and then an inside cut of 1/2". Maybe it's time for me to post this again??? I think this is correct or are we missing something????? Ed Last edited by reible; 12-31-2004 at 04:05 PM. |
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| | #10 |
| The Router Guys Forum King | Your right you need to add twice the thickness of the router bit or 1/2" to 7/16" making it a 15/16" guide...sorry for the math.
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