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Jigs and Fixtures This area will be directed towards the art of designing specific jigs and fixtures. Bob and Rick say, "if the specific operation is to make more than one piece the same size and shape then chances are you need a jig and/or fixtures."


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Old 03-22-2008, 01:54 AM   #1
jjciesla
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Default Base for Drill Grinding Attachment

Post 1 of 2
There are a couple of these bases on the web but they require some milling work. Some require a payment for the plans. Here’s a free one. As an exercise in the “Can I Do It” category I set out to design a base that could be made without a Bridgeport Mill or other metal working power tools. It’s all in the pictures. (20) Two posts at 10 per post. I numbered them because previous uploads I’ve done didn’t post in the order I uploaded them. The most important part is the simple wooden fixture to keep the parts aligned and square. Yes, a Drill Doctor may be better but this is cheaper and it was fun to make.

Drill Grinder Attachment (Drill Partner, Sears & many others) Made in Taiwan $10, $12 & $25 on e-bay (all the same thing)
http://cgi.ebay.com/DRILL-GRINDER-AT...QQcmdZViewItem

http://cgi.ebay.com/DRILL-GRINDER-AT...QQcmdZViewItem

http://cgi.ebay.com/Drill-Grinder-At...QQcmdZViewItem

Original Drill Grinding Attachment by General Tools & Instruments $37.75 and made in…………….. Taiwan I believe. But I could be wrong.
http://www.generaltools.com/Products...ment__825.aspx

Parts: (All parts can be purchased at Home Depot, Lowe’s, Ace Hardware, etc.)
ALUM-FLAT 1/8” x 3/4”
ALUM-ANGLE 1/8” x 3/4” (These are not always a perfect 90 degrees)
10-32 x 1¼ “Socket Head Cap Screws
10-32 Nuts
¼-20 Threaded Rod
¼” steel rod
¼-20 or ¼ -28 Lock Nuts
¼” collars
¼” x 5/16” x 3/4” Bronze Bushing
¼” x 3/8” x 1/2” Flanged Bronze Bushing
5/16-18 x 1½” Bolt
Assorted Washers
Knob

Tools:
Non-Ferrous Metal Cutting saw blade (or hacksaw)
5/16 Reamer
3/8 Reamer
¼-20 Tap
5/16-18 Tap
¼ -20 or ¼ -28 die (I had ¼ -28 lock nuts on hand.
Square/Round Tip Tooth Pick (Wood) (diamond brand)
Attached Thumbnails
base-drill-grinding-attachment-1_resize.jpg  base-drill-grinding-attachment-2_resize.jpg  base-drill-grinding-attachment-3_resize.jpg  base-drill-grinding-attachment-4_resize.jpg  base-drill-grinding-attachment-5_resize.jpg  

base-drill-grinding-attachment-6_resize.jpg  base-drill-grinding-attachment-7_resize.jpg  base-drill-grinding-attachment-8_resize.jpg  base-drill-grinding-attachment-9_resize.jpg  base-drill-grinding-attachment-10_resize.jpg  


Last edited by jjciesla; 03-22-2008 at 11:56 AM.
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Old 03-22-2008, 02:06 AM   #2
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Pictures 2 of 2
They are not posting in the order I uploaded them.
The pics are numbered for the build sequence. You'll hace to try and read the numbers in the thumbnails.
Jim
Attached Thumbnails
base-drill-grinding-attachment-11_resize.jpg  base-drill-grinding-attachment-12_resize.jpg  base-drill-grinding-attachment-13_resize.jpg  base-drill-grinding-attachment-14_resize.jpg  base-drill-grinding-attachment-15_resize.jpg  

base-drill-grinding-attachment-16_resize.jpg  base-drill-grinding-attachment-18_resize.jpg  base-drill-grinding-attachment-19_resize.jpg  base-drill-grinding-attachment-20_resize.jpg  base-drill-grinding-attachment-17_resize.jpg  


Last edited by jjciesla; 03-22-2008 at 02:18 PM.
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Old 03-22-2008, 10:59 AM   #3
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great work jim and a great job posting, rich1
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Old 03-22-2008, 01:35 PM   #4
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Jim,
Great job on the base and the post. Thanks!
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Old 03-22-2008, 06:15 PM   #5
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Very nicely done.
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