jarhead

I need to route 3 stopped slots in a 21"x3" poplar. Since I only have a fixed base router, what would be the best way of accomplishing this task?

Here's a drawing of what I am doing:

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Dewy

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Dewy
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reible

You didn't mention if this is the "good" side or if the slots will be covered or if they are through...... Are the slots ovals or are they actual just a slot.

Given what I have at this point I would say you need to make a template for the slot allowing for use of a guide bushing. Planning on using a smaller bit then the slot size. (If the slot is going to be 1/2" wide use a 1/4" bit.) Then use a drill to make a starter hole (in our case the hole can be 1/2") to the correct depth. Now the router bit can be in the starter hole when powered up and the template along with a bushing will guide you to finish the shape. When doing this you must be sure the bit is not touching the bottom or sides of the hole when turned on.

If you are looking for more details let us know.

Ed

jarhead

Ed,
My apologies for not providing more details. The slots are not oval - they are straight all the way through slots. The piece is not for a jig or furniture so there is no good or bad side.

Sounds what Dewy suggested is the way to go, but I would like to hear other opinions. Please keep in mind that I do not have a plunge router - that being said, how do I start a hole? TIA

reible

As I mentioned you can drill a hole and in this case through the wood. The hole needs to be larger then the bit so you can safely start with the bit below the surface of the wood. A very simple jig (template) and be made and attached with a couple of small nails (brads) driven flush with the surface since the surface is not critical.

You might want to check out some of the things I've written under RouterForums Amateur Night.... The post:
http://www.routerforums.com/showpost...0&postcount=15
has a sketch showing the hole I'm describing.......

Ed

template tom

Jarhead
You have not given any dimensions of the slot you wish to cut What is the length and width? as you say it is not an an elliptical shape you are trying to produce
Tom

jarhead

Tom,
I need to get a 10x24 machine screw through the hole, therefore the hole width is small. The length is about 1.75".

reible

To be honest if it is only one or two pieces I would leave the job to a drill and make a series of holes as close together as you can then use a chisel or file to clear out the parts left by the drilling.

Without a plunge router the only ways I know are to drill a larger hole to drop the bit into which is going to be hard with this small a hole, or, to build a slant block again this would be hard given the size of slot.

Sorry all you router only people, I'm defecting to the drill press side or at least the drill side for this one.

Ed