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Table-mounted Routing Discussions solely based on operations that are using the table-mounted router. Bob and Rick say "More than 90% of all operations using the router can be done with the table-mounted router.


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Old 07-27-2007, 03:53 PM   #11
curiousgeorge
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Here's some pics of the fence I made out of 3/4 MDF.
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fences-fence2.jpg  fences-fence3.jpg  fences-fence4.jpg  
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Old 07-27-2007, 04:00 PM   #12
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George, it's difficult to tell for sure from the pics, but that looks like one BIG table. Is that one you made? Any drawbacks to haviing that large a table? I can see what the advantages will be, but just looking for some negatives.

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Old 07-27-2007, 09:10 PM   #13
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Hi Brian,
I did make the table. It's 24 x 48 and so far I have found no disadvantages. If you want to see more of the table go to:
http://www.routerforums.com/table-mo...le-fences.html
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Old 07-27-2007, 09:46 PM   #14
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Thanks George. Going to have to keep that in mind when I finally get around to making my table. My Craftsman is serving me well for the moment, but already proving to be a bit small.

Just have to decide which fence design is better, yours with the sliding wings or extensions, or Bj's with the replaceable inserts in the center. That's the biggest problem with my fence, I have this HUGE cavity around the bit... gets interesting routing small pieces. Might make that an upgrade for my current table, until I can build a better one. Time will tell.

Brian
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Old 07-27-2007, 10:00 PM   #15
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Quote:
Originally Posted by BrianS
Just have to decide which fence design is better, yours with the sliding wings or extensions, or Bj's with the replaceable inserts in the center. That's the biggest problem with my fence, I have this HUGE cavity around the bit... gets interesting routing small pieces. Might make that an upgrade for my current table, until I can build a better one. Time will tell.

Brian
Brian... Bj fence design is a good one and sure makes it usefull for about any situation. You don't want to have that big hole for routing little pieces. Until you make a new fence... you might want to pick up one of the little OP fences as they are easy to clamp on and work real well for small bits. Or make one out of a 1x3 and clamp it on. I have my mini OP style table that I made and then I built the OP full sized set up using one of their tops and plates and the plans. It's about as big as I will ever need and allowed me to use the Incra set up on it.

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Old 07-27-2007, 11:06 PM   #16
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Quote:
Originally Posted by challagan
Brian... Bj fence design is a good one and sure makes it usefull for about any situation. You don't want to have that big hole for routing little pieces. Until you make a new fence... you might want to pick up one of the little OP fences as they are easy to clamp on and work real well for small bits. Or make one out of a 1x3 and clamp it on. I have my mini OP style table that I made and then I built the OP full sized set up using one of their tops and plates and the plans. It's about as big as I will ever need and allowed me to use the Incra set up on it.

Corey
That's what I'm finding out with the one I've got now. It's a one piece plastic fence, which is fine, plastic is OK, but the big gap around the bit is frustrating. That, and the huge hole in the table that the bit sticks out of. Since it's a Craftsman table, I must go to Craftsman to get inserts for it. Ask my kids, I'm much too cheap to shop there. This was a 2nd hand purchase from a friend of mine. I've got some MDF left over, might just try and fab a fence in the next week or so.

Brian
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Old 07-27-2007, 11:14 PM   #17
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That was one of the things I liked least about my last table -
one of those cheap metal ones with the two plastic pieces serving as a fence.
Probably much like the one you described.
WAYY too much space between them.
After looking at both the sliding wings and the t/g system - I'm mulling around a combination of the two.

My big quandry now is the mounting -
Whether to use a straight t-track system - or the pivot - or clamping down to the table (with built-in clamps).
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Old 07-27-2007, 11:24 PM   #18
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Hi Brian

Making the hole smaller is no big deal, just some plastic or some 1/4" thick MDF and bit of time and you have it done with...

the one below is the Oak-Park base plate with the BIG 3 1/8 " hole in..
But now it's 3 3/8" hole with a lip to hold the insert rings..

the rings are easy to make if you need any help just ask


Bj

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Quote:
Originally Posted by BrianS
That's what I'm finding out with the one I've got now. It's a one piece plastic fence, which is fine, plastic is OK, but the big gap around the bit is frustrating. That, and the huge hole in the table that the bit sticks out of. Since it's a Craftsman table, I must go to Craftsman to get inserts for it. Ask my kids, I'm much too cheap to shop there. This was a 2nd hand purchase from a friend of mine. I've got some MDF left over, might just try and fab a fence in the next week or so.

Brian
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fences-insert-ring.jpg  
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Last edited by bobj3; 07-27-2007 at 11:34 PM.
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Old 07-27-2007, 11:45 PM   #19
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Quote:
Originally Posted by bobj3
Hi Brian

Making the hole smaller is no big deal, just some plastic or some 1/4" thick MDF and bit of time and you have it done with...

the one below is the Oak-Park base plate with the BIG 3 1/8 " hole in..
But now it's 3 3/8" hole with a lip to hold the insert rings..

the rings are easy to make if you need any help just ask


Bj

===========
Oh, FINE then... I'm asking!!

Never thought about putting a front on my existing fence.. a LOT easier then making a new one right now. I will, in time, just not now... I've got an insert plate already, just a matter of getting started on the table.

As for the inserts, fostner bit of the desired size followed by a hold saw? Just a quick guess. Any help is greatly appreciated.

Brian
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Old 07-28-2007, 01:08 AM   #20
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Hi Brian

Well the hole saw 1st, then the fostner bit,,,

Almost all hole saws use a 1/4" drill bit to keep them true,,,,and they must be dead on the O.D. because you must press them in place becasue you don't want them to pop out when you have the router running...

The 1/4" hole is the key ,,,,I don't know if you have a big hole saw most don't but you can used a jig saw or a band saw to make them with and a small jig to sand them down to the right size...

the easy jig is below,,,,


Once you have the outside right on, then drill the center out with the fostner bit But do make many sizes from 5/16" ID to 2 1/2" ID ..

The 1st one you will want to make is the lip ring that can be screw in place or glued in place, it will support the other press in insert rings...



Bj








Quote:
Originally Posted by BrianS
Oh, FINE then... I'm asking!!

Never thought about putting a front on my existing fence.. a LOT easier then making a new one right now. I will, in time, just not now... I've got an insert plate already, just a matter of getting started on the table.

As for the inserts, fostner bit of the desired size followed by a hold saw? Just a quick guess. Any help is greatly appreciated.

Brian
Attached Thumbnails
fences-wheel-jig.jpg  
__________________
PodCast videos
RWS on YouTube

http://www.routerforums.com/86898-post1.html
Besure and click on the Up Arrow key ▲ on the Youtube video, you can select other youtube videos on router tables
http://www.woodworkingonline.com/?s=dovetail
Machine Cut ▼
http://www.woodworkingonline.com/200...cut-dovetails/

http://www.woodworkingonline.com/woo...podcast-store/

http://www.woodshopdemos.com/menu2.htm

Bob J.


Last edited by bobj3; 07-28-2007 at 01:34 AM.
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