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post #4 of (permalink) Old 11-04-2016, 11:13 PM
Cherryville Chuck
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Join Date: Sep 2010
Country: Canada
First Name: Charles
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I would put the jig on one side of the ply first Mike and set the gap. Then you have to decide which side you want to register from, 4 1/4 from the bottom or 5" at the top. If you want uniformity from unit to unit I would add two arms to it, one at each end with a cleat to hook the bottom of the gables. I would use a spacer block to set the cleats at the right distance and that should give you accuracy within a few thou.

Someone I consider a master woodworker once told me that a master woodworker is not someone who never makes mistakes. He is someone who is able to cover them up so that no one can tell.
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