If it's for one-time use, wait, when does that ever happen?
All of my templates are two pieces of 1/2" plywood glued together. I cut the template in one piece, make it as perfect as I can, then glue that to another piece of 1/2" plywood, and when the glue sets then rout it out. I like to tack my templates down with 1 1/4" or so nails, so drill nail pilot holes. Then tack the 1" template to a piece to be routed. Rout. Look at the result. If it is not 'perfect' then I go over the template/master, and try again. At times I even remake my template, starting with the piece routed from the first. I have done this as often as three times, until I get it just as I want it. I do some figure banks that call for some quite precise pieces. I like the 1" thickness, because I find it a lot easier to handle and control when routing.
At times I have even been known to cut out a piece of a template, glue a new piece in, then shape that. But when I do that, usually I just rout out a piece for a new template, and go from there. Oh yes, I also write any need to know info on the template/master (I prefer to call them masters), and sometimes even the word MASTER; this prevents me from accidently using a master in a piece, then having to start all over again - been there, done that.
"It ain't what you're told, it's what you know." - Granny Weatherwax
Fawkahwe tribal police SWAT Team
Some days, the supply of available curse words is insufficient to meet my demands.
.....Call me a craftsman, artisan, or artistic, and I will accept that. Call me an artist and you will likely get a quite rude comment in return. I am not a @#$%ing artist.
Last edited by JOAT; 11-22-2012 at 04:54 PM.