Yes Bob,as mentioned,I planed the lid with the router on the ski's,also you may remember that I put a round-over on the box to cover some tear-out, I also planed this off so that the lid is a nice close fit.The plug,or male template is a tight fit into the box but also has the packing piece below it.Hopefully i shall be able to get the pix into the proper order so that it all makes sense.Cheers, Harry
P.S. Bob,in spite of it being 11.00pm here,just for you I have gone into my shed to measure the squares on the ex-tablecloth,now a dust sheet,they are exactly 1" squares.Harry
2nd edit. My wife has just told me that it was a bed sheet, not a tablecloth!
Last edited by harrysin; 03-23-2007 at 10:05 AM.