Thanks James, thatís kind of what I had in mind. Iím not sure I have any ľĒ MDF in stock, but maybe I can recess out ľĒ out of some ĹĒ. I need to make two cuts for each piece. one for the outside cut and then the inside.
I took this silly RotoZip Circle Cuter attachment apart and I can see why itís so flimsy and I was thinking that if I could find a thick gasket or washer that will fit between the pieces, I just might be able to tighten it up.
I'm a little worried about the template because I have so many to do, I'm might screw some up.