What are Corian cutouts?
"Don't use a bearing on the work or templet"??
Can you explain: no bearing, no template? I am using both, on a benchtop table router.
I think your point is that chatter, vibration, slight motion, etc., will lead to inaccuracies and unsmooth transitions. However I am thinking that with woodworking tools I can never get a perfect part, e.g. due to small surface problems, roundover edge problems, small template damages, etc., etc. . So I am trying to find out if there are good ways to IMPROVE a plastic part after machining (as you can do so perfectly with wood by sanding).
To hand machine a part perfectly