Good old Stanley No 194 - Oops! I'm showing my age!
Both are good points, Tom.Sandpaper. By the time you have the bit set up, you'd have the job done. A tiny error in setting it up and you'd ruin the piece.
Most of the 1/16" radius router bits have a 1/2" bearing. If you are breaking the edge of parts that have inside radius less than 1/4" your back to sanding by hand. In my case the parts that need to have the sharp edge broken on small radius inside corners, I have a buffer set up with stacked 320 grit 3" x 9" finger sanding strips. Gets into the small inside corners with ease as well as outside. If it is long straight edge that need a broken edge it's back to a trim router with the 1/16" radius router bit and a light touch with 400 paper to remove the fine chatter left by the router.
I've never seen one that small either, 1/8" is the smallest I have. My go-to supplier goes down to 2.5mm, 3/32". But they do have this interesting new "arris rounding" bit down to 1.5mm:Maybe use the 1/32nd roundover bit first, then go up to the 1/16th to reduce the chances of tearout.I was thinking when I read the topic it was a joke. Wow, I can't believe a bit that small is made. Maybe good for hard or exotic woods that may not sand well????
That makes a lot of sense.I've never seen one that small either, 1/8" is the smallest I have. My go-to supplier goes down to 2.5mm, 3/32". But they do have this interesting new "arris rounding" bit down to 1.5mm:
https://www.wealdentool.com/acatalog/Online_Catalogue_Arris_Rounding_964.html
Like a round-over, but with a very slight chamfer on either side of the curve so that the corner of the bit can't dig in and leave a line. I'm guessing it's aimed at production scenarios where it would save time compared to sanding.
Terry, many many years ago (giving away my age again) when I first started making splinters (LOL) I used bits like this, as they came in sets from Sears.There are “small pilot roundover” bits that can fit inside corners where a standard 1/2 bearing would get in the way. Just thought I’d let you know so you can reduce some of your sanding.
https://www.whitesiderouterbits.com/collections/small-pilot-roundover-bits/products/1978
In woodworking there is always more then one way to accomplish something.