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Bosch 4100: Insert plate

1996 Views 15 Replies 7 Participants Last post by  jw2170
My retired machinist neighbor picked up a used Bosch 4100 TS last Winter, He did a major cleanup and adjustment on it and it's running perfectly now.
I gave him my old 8" dado set, so he was committed to making some DIY table inserts, before he could use the dado set.
OK; question.
on one the side of the table opening (left below) there is a raised ledge, part of the table casting and nothing to do with the insert leveling pads.
Have any of you 4100 owners removed that ledge to simplify making DIY plywood insert plates?
(See pic below)
He can work around it but it'd sure be simpler if it wasn't there...i did mention that he's a machinist.

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it's there as support for thin metal or plastic inserts...
work around it.. DO NOT remove it...
Poor engineering then; it's at a higher level than the leveling pads. He can certainly work around it by routing that section deeper...just a p.i.t.a.
*bonus; he had a great time today dadoing, after making the plywood insert. First time dadoer... :)
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Poor engineering then; it's at a higher level than the leveling pads. He can certainly work around it by routing that section deeper...just a p.i.t.a.
*bonus; he had a great time today dadoing, after making the plywood insert. First time dadoer... :)
nope...
cake and pie..
nope...
excellent...

the thinner ZC's are thicker at the pads to allow for more threads...
Doesn't explain why they raised that one section, unless it had something to do with the design of the casting.
I'm guessing you and your friend did find this... at $5 it seems to be a good deal...it clips in like the original, nice and solid...

https://www.homedepot.com/p/Bosch-4100-Series-Zero-Clearance-Insert-for-Table-Saw-TS1005/203688712

...just a thought...
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Doesn't explain why they raised that one section, unless it had something to do with the design of the casting.
it's also a key way...
I'm guessing you and your friend did find this... at $5 it seems to be a good deal...it clips in like the original, nice and solid...

https://www.homedepot.com/p/Bosch-4100-Series-Zero-Clearance-Insert-for-Table-Saw-TS1005/203688712

...just a thought...
that'll give you a dado insert also...
Nah...he needs the DIY insert experience. LOL
But, good to know, even though there's no HD up here.
I'll send him that link.
All the regulars are bailing; me too.
Ciao, everyone.
All the regulars are bailing; me too.
Ciao, everyone.
Right behind ya...
let's go fishing...
or how about coffee and a cinnamon swirl???
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Hey, wait for me, I am right behind you, Going to miss all you guys, I am out of here too.
Herb
All the regulars are bailing; me too.
Ciao, everyone.
sad day to see Cherryville move on...
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All the regulars are bailing; me too.
Ciao, everyone.
BACK THE TRUCK UP!

WTH IS GOIN ON!

This is the only place that I've found where a person can go to talk about routing, and have a good time talking other trash, as well! I hang here, to catch up and blab as much if not more than FB! (No drama here, and I can talk about my 2nd favorite subject: Wood).

Y'all are devastating me. I feel like I walked into a horrible movie, and someone closed the doors to the theatre and I can't get out! Add to the mixture that I have NO freakin idea WTF is going on, and what started this entire mess, and my "Good Girl" is about to go BEYOND bad, and my "RUN IF YOU VALUE YOUR HIDE" is about to come out!
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BACK THE TRUCK UP!

WTH IS GOIN ON!

This is the only place that I've found where a person can go to talk about routing, and have a good time talking other trash, as well! I hang here, to catch up and blab as much if not more than FB! (No drama here, and I can talk about my 2nd favorite subject: Wood).

Y'all are devastating me. I feel like I walked into a horrible movie, and someone closed the doors to the theatre and I can't get out! Add to the mixture that I have NO freakin idea WTF is going on, and what started this entire mess, and my "Good Girl" is about to go BEYOND bad, and my "RUN IF YOU VALUE YOUR HIDE" is about to come out!
Barb, something hit the fan. Have paper towels handy. Maybe Cricket can enlighten us ?? It's all a mystery. Maybe it's got something to do with the changes coming up. ????
BACK THE TRUCK UP!

WTH IS GOIN ON!

This is the only place that I've found where a person can go to talk about routing, and have a good time talking other trash, as well! I hang here, to catch up and blab as much if not more than FB! (No drama here, and I can talk about my 2nd favorite subject: Wood).

Y'all are devastating me. I feel like I walked into a horrible movie, and someone closed the doors to the theatre and I can't get out! Add to the mixture that I have NO freakin idea WTF is going on, and what started this entire mess, and my "Good Girl" is about to go BEYOND bad, and my "RUN IF YOU VALUE YOUR HIDE" is about to come out!

I am with you on this one, Barb,


Something seems to have occurred between some members and the owners.


I only trust that the upcoming changes are not so dramatic, they cause the forum to fold...
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