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Can't unscrew the base of my router, help!

7.9K views 25 replies 14 participants last post by  jw2170  
#1 ·
Hi guys, seems like a troll thread but.. it's not :p.

I'm new to routing, I just got a new router and I want to install it in a router table, the model is DW611PK.

The problem I have, is that I can't unscrew the Philips screws that hold the acrylic base to the aluminum body.. they are incredibly strongly screwed there..

I'm afraid the more I try the more the little cross like figure of the screw is going to get more like a little "basin", making it impossible to unscrew.

I didn't try DW40 yet, and I only used a manual screwdriver, not an electric one.

What would you do?, keep trying risking to never being able to unscrew it again?, or any other method?.

Thanks!.
 
#3 ·
I didn't try DW40 yet, and I only used a manual screwdriver, not an electric one.

What would you do?, keep trying risking to never being able to unscrew it again?, or any other method?.

Thanks!.
skip the WD...
add heat (hair dryer/heat gun)...use and impact to tighten a fuzz...
reverse impact and remove the screws...
 
#6 ·
yes..
 
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#7 ·
do you have one???
 
#5 ·
Yes he means impact driver, the hammers inside the driver will loosen the screws up, they do make a hand held driver that you hit with a hammer but don't recommend it for what you are trying to do.
 
#9 ·
The main thing is make sure the screwdriver or bit is an exact fit to the slots in the screws. Usually bits fit better than a lot of hand held screwdrivers. I would try to find a screwdriver that uses interchangeable bits. They work much better.

Dick
 
#12 ·
I have had good luck using a soldering iron to apply heat directly to the screw without heating up the area around it.
After getting it hot, the impact driver suggestions are spot on, I am constantly amazed how well they work to loosen things up and how easily they break off screws when tightening them! I own two, one large and one small and they are great other than when the grandkids are over and trying to take a nap - they make bodacious noise.
 
#14 ·
If you don't have an impact driver one manual way has worked for me. Get a screwdriver the fits the screw well and clamp a medium size vice grip pliers to the shaft of the screwdriver push down hard on the screw driver and twist the vice grip pliers in counter clockwise motion. Works for me
 
#16 ·
Yes, counter clock, but I think the problem is that the bit is not a perfect fit. Well, I will buy one of those impact drivers with the box with all of the different bits, and I will see whats the best match.
 
#17 ·
if you have a drill with the setting's on the dial so that it slip's after it get's so tight? may set it so that it just slip's in the reverse and see if that much slippage will break screw's loose , if not impact driver next , was that a new unit ? some one put Liquid Wrench on the screw's and than returned it for some reason ? good luck
 
#18 ·
or cross threaded it...
 
#23 ·
Good to hear. I've been using one since the 80's , as dirt bikes have some nasty Philips screws to loosen on the engine back then .
Don't recall the loud part though?
 
#22 ·
ARTEMIX: The DCF886 is an awesome tool and it is so versatile, when you get it and use it, you will honestly wonder how you got along without it! The only thing you don't use it for it drilling and tapping, as it will shatter the bit or tap. However...you can drive 5/16" lag screws and nut/bolts without the normal back-up wrench and many, many other things. I have driven a Torx 4" screw thru 4 inches of White OAK! (Went just a little too far and broke the drive bit)
AS strong as this tool is, you must make sure the bit fits EXACTLY to the screw as Dick told you above...AND put maximum pressure on the bit and tool So it does not slip or you will find a nice clean "basin" and then a real problem! Like Stick said...tighten it ever so slightly and then back it right on out! GOOD LUCK!
 
#26 ·
Brings back memories of trying to loosen Philips screws on my old Honda(s), back in the '60's. They were a p.i.t.a. to service. That's when I began my hate-on for Philips!

Mine was in considerably better shape when I sold it to a buddy (who wrapped it around a telephone pole )...

Mine was a CB72E, 250 cc with electric and kick start.....:yes4:


Boy, how easy to hijack a thread. LOL
 
#25 · (Edited)
Dan I think I inherited that same bike from my father back in 75. It really didn't work that well trail riding lol . Those CZ bikes kept kicking my butt

Dan if memory serves me right , were the engines around 90cc ?