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Cast Iron Router Table Extension

9.8K views 11 replies 5 participants last post by  TRN_Diesel  
#1 · (Edited)
I recently purchased a cast iron router table extension. I bought this from Marsons Equipment in Edmonton and they had it shipped in for me. I decided to get the legs as well as the fence and I am glad I did.

The installation process took about 5 hours to install. I had to drill out some additional holes in order to mount the extension. Truth be know I was a little disappointed with having to drill holes because I figured by purchasing a General product it would only require bolting it on. I was wrong and had to modify my saw.

The table was dead flat and rock solid. I took the existing extension off and added it to the right side. I like the added mass to the saw as if helps reduce vibration and provides a large stable work surface. This now gives me two router tables for routing. I will start making doors for my cabinets I am building to go in on either side of a gas fire place I recently installed. Look for this post to be made soon on the build process.

The other thing I did was add an extension table to the far right side. I will make another post on this as I have documented the steps I took to build the face frame assembly area using Kreg's Trak system with auto adjust clamps.
 

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#9 ·
Thanks Dan I am glad you enjoyed the post. I must admit I almost enjoy the writing of them as I do the build of them. lol

The dogs are always in the shop with me. They both must like the vib I give off while I am there working. Plus I have someone to talk to and give a cuddle to once in a while. That's right a cuddle the black one Harley is a big baby, if I sit on the floor he will come over and practically try to lay on top of me and then groan as I give him a scratch under the chin. :yes4:

I just like the company they provide and it always gets me outside to take them on the walk both in the morning and after dinner at night.
 
#10 ·
Jessem Router Lift Installation

I set up the router fence today so I could do some edge banding. I figured I would just be able to drop the Jessem lift into the 9 1/4" x 11 3/4" opening and be off and running.

Boy was I wrong, turns out the General plate is thinner than the Jessem so I had to come up with Plan B to level the plate. I also had issues with securing the plate since now the holes were not drill for a Jessem plate. Look at the pictures for more detail and an explanation.

I use the PC 890 motor in this table. It is not a dedicated motor as I can not afford one but hope one day to have one.

After about 3 hours I got it installed and it works great!
 

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