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Cutting Down a Oak dowel

12K views 31 replies 14 participants last post by  coxhaus  
#1 ·
I need to cut down an oak dowel 5/8 to fit in a 5/8 hole. They do not seem to make a 9/16 version. I tried sanding on it outside for about 15 minutes with not making progress. I finally put my belt sander in my vise upside down and it worked pretty fast but there was dust everywhere. Can you think of an easy way to do this without making a lot of dust? I do not have a lathe. I was thinking maybe a piece of curved broken glass would work but I have not tried it. What do you think?
 
#2 ·
spoke shave would be the safest and easiest...
mage a scraper to do it in place of a spoke shave...
forget the glass idea unless you like stitches...
 
#3 ·
It was either Matthias Wandel or Marius Hornberger on Youtube who had a video of a dowel maker. Basically, it was a flat chisel clamped to a jig, the inside hole of which was at the finished diameter while the outside hole accommodated the larger stock. The larger piece was chucked into a cordless drill and fed into the jig. The shavings, IIRC, were more like from a lathe and less like a sander.
 
#5 ·
Get a piece of steel flat stock. Drill the diameter hole that you need. Clamp the steel into a vice or screw it to a table. Chuck up the dowel in a hand drill (you may have to pare it down to fit a 3/8 chuck (or 1/2"). Taper the other end slightly, and start it into the hole in the plate. On a slow speed spin the dowel as you feed it through the hole in the plate. The sharp edge of the hole will start shaving the dowel and it will size down to the diameter that you need.
 
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#12 ·

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#13 ·
Lee...a thought just occurred to me as I re read your post...do you need to cut 5/8" from what you're starting with to get it down to 5/8"...like starting with a closet pole to end at 5/8...

If so, I would rather suggest going out and buying what you need...
 
#14 ·
did a search for 9/16 and 5/8 oak wooden dowel rod and they are out there...
 
#17 · (Edited)
I have made progress. I found a piece of scrap 3/16 steel around. I cleaned it up with a wire brush on my bench grinder. I have drilled a 5/8 inch hole as seen in the picture. I then cut some small notches in the steel plate around the hole with my cut off saw. I now have a dowel forming jig which I will save in my tool box. The jig is plenty big enough to add more sizes as I need them.
This jig worked very well. I would recommend to anybody as there was no mess no fuss. Using the belt sander had me breathing all kinds of small wood dust.

I have ordered a spoke shave off eBay for $10.50 just incase something else crops up.


I can't seem to up load pictures. I have before. Is this a windows 10 thing or operator error? I am trying to drag and drop and I get the little red circle with the line across it saying no. Has anybody up loaded pictures with windows 10?
 
#21 ·
You do need to pare down the dowel to fit in my 1/2 chuck of my of drill. I wish my drill had a 5/8 chuck. The fit after using my jig is much better than trying to belt sand the dowel. The belt sander leaves spots whereas the turned down dowel fits like a glove, a perfect fit Turning down the dowel is a much better way to go in my opinion and less messy as you end up with bigger pieces of wood and no dust. I ran my drill at a low speed and there is no dust.

I will post pictures if I can figure it out with windows 10.
 
#23 ·
I will post pictures if I can figure it out with windows 10.
This is what I had to do.

Open RF normally.

Click the "3 dots" menu and select "open with Internet Explorer"

Everything works normally after that.

You can also set the default settings to change the default browser back to Internet Explorer.

You do that by clicking the "notifications" icon in the lower right corner. Then click "all settings", "system", "default apps". You can then choose whatever browser you want.
 
#25 ·
Nobody has asked these questions so far and I feel I have to.

Lee, can you enlarge the hole the dowel will fit into?

Could you drill a hole in the end of the oak dowel and insert a smaller dowel in it? Say a 1/2"?
 
#26 ·
I had to make a tenon in the end of a piece of closet rod so I could glue it into the edge of a 2x4. I took a block of wood, drilled a 1-1/4" hole and clamped it against the fence on the router table so that the center of the rod was over the bit. With a 3/4" straight bit, I raised it until the bit was just cutting the dowel and fed the dowel until it hit a block that set the tenon length, spinning the dowel as I advanced it. Pulled the dowel back until it cleared the bit, raised it up and repeated, taking light cuts every time. Kept going until I had the end turned down to 3/4".