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Mike
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Hi David,
Welcome to the router forums.

Not actually seeing the plans I can only guess what you need to do. I know that they would not want you to post the plans so just anyone could download them so I'll try to give you a quick answer with the limited knowledge I have of the project.

You can probably make templates to use with your router out of MDF or plywood. Take your time to make the templates so they are what you need to cut the parts. You can use a pattern bit or flush trim bit to do the cutting.

MLCS Flush Trim and Shear Angle Flush Trim Router Bits

Hope this helps,
 
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