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Discussion Starter · #21 ·
Interesting process with great results. Not sure if I have the patience to tackle a project like that, David.
I only had 4 days until Christmas to get it done and it had to be glued up in four different configurations.
Then sanded between each stage. I keep telling Sandra how hard it was to sand it by "hand" but how simple it could have been if I
"just" had a thickness planer.
She may get the hint.
Have a great holiday Paul.
Stay warm up there.

David
 

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I used my Drum Sander, I was afraid to run it thru the planer. But now it seems everyone is doing that. I think you will still have to lightly sand it after the planer on the top surface, I used my ROS with the micromesh system and they came out like a mirror, I could see my face in the bare wood. (Scared me )
Herb
 

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Great video David, very helpful! Made up one board with those types of angle cuts once, not for the 3d effect but for a quilt pattern. A real bugger to glue together.

Like Herb I use the drum sander for the rough clean up and the ROS for the final. I do use the planer for some pieces but not once I’ve started working on the end grain. Probably more out of paranoia about possible chip out rather than for any real reason.

Keep up the good work.

Jon
 

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I've gotten into the habit of gluing up a couple pieces of "extra" wood to each end of a end grain board during glue ups. This has pretty much eliminated the blow out problems. Once done with the planer and/or drum sander I simply cut the "extra" pieces off. Leaving behind a nice clean edge. It has ment a few additional steps but well worth it.
 

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Discussion Starter · #25 ·
Interesting process with great results. Not sure if I have the patience to tackle a project like that, David.
I wasn't sure I was either Paul.
I may have created a monster. Now every one wants one.

I just ordered some more scraps.
Not sure what I will attempt next

David
 

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Discussion Starter · #26 ·
I would not try to cut a end grain down with a planer either, but Bills idea of gluing a scrap piece to the sides makes good sense.
For my last glue up, I tapped the whole thing down with a mallet and a piece of 2x4 to make sure it was as level as possible before
tightening the clamps all the way.
 

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It looks great! You mentioned that you got the wood from Amazon and Ebay. I've looked, but didn't really know what to buy. Do you have some links to the Amazon and
Ebay sites you bought from? Thanks.
 

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So, you posted this just so Sandra could get the hint for a thickness planer??????? JK.......

I stll cannot see that it is flat.....My old eyes make it look.

Great use of material.
 
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@Bushwhacker

In addition to tapping the pieces down I also cross clamp the top and bottom as shown below. For the final glue up on an end grain board The top and bottom are completely covered by the cross piece. In that case, I precut the blocks for the end and side pieces to fit between the top and bottom platform. Turns end to a bit of a clamping nightmare but it works to keep all the pieces in place and the board flat.

The MDF is covered in packing tape so it easily peels off the board in the end.
 

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Discussion Starter · #32 ·
It looks great! You mentioned that you got the wood from Amazon and Ebay. I've looked, but didn't really know what to buy. Do you have some links to the Amazon and
Ebay sites you bought from? Thanks.
To start off with, I bought from Amazon @ CT Power Tools and @ Woodchucks Wood. Also I bought one box from Ebay @ Tidey 10 (seller). I just reordered another box from Tidey 10 on Ebay.
Both of these sites sent some very nice pieces and they all arrived within days of each other.
I just searched "Scrap wood".

David
 

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To start off with, I bought from Amazon @ CT Power Tools and @ Woodchucks Wood. Also I bought one box from Ebay @ Tidey 10 (seller). I just reordered another box from Tidey 10 on Ebay.
Both of these sites sent some very nice pieces and they all arrived within days of each other.
I just searched "Scrap wood".

David
Thanks, David. I appreciate it.
 
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