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DW625 burnt out?

3310 Views 13 Replies 9 Participants Last post by  radios
It's my favorite router and I think I might have fried it. It's in a table with a fence. i adjusted the fence too close
to the cutter and when I started it, it of course did not turn (motor was trying). I couldn't get to the switch fast enough to shut it. Now it won't start. Is there a breaker in this router that I can reset, or is the motor fried? HELP
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welcome N/A..
take the brushes out and clean commentator......

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Lol
No fuses inside. When a motor can`t turn or is working too hard it experiences a current rise through the windings. Usually you have a couple of seconds before this gets critical in a full stall but the high current load is too much heat for either the wire size or the shellac insulation on the wire to withstand for long.
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Another possibility in that situation is the controller board (soft-start, speed control).
No fuses inside. When a motor can`t turn or is working too hard it experiences a current rise through the windings. Usually you have a couple of seconds before this gets critical in a full stall but the high current load is too much heat for either the wire size or the shellac insulation on the wire to withstand for long.
With any luck it'll pop the breaker first. When ever I run into this no-go situation, I like to try it on a different plug on a different branch circuit, just to be sure it's not a house wiring failure.
I remember, several decades ago, when I worked for IBM, a common issue was two heavy draw pieces of equipment sharing the same phase in an office in a 3 ph. office tower. The simple solution was to plug one into a receptacle on a different phase. If the problems disappeared the issue was resolved.
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The DW625 is NOT fried!

Had I done a little sleuthing I would have seen that the surge protector that it was plugged into did its job. It fried, not my router! Glad about that.:smile:
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Had I done a little sleuthing I would have seen that the surge protector that it was plugged into did its job. It fried, not my router! Glad about that.:smile:

Yippey, ki-oh, ki-ay...! ! !
Had I done a little sleuthing I would have seen that the surge protector that it was plugged into did its job. It fried, not my router! Glad about that.:smile:
That’s great news. Hopefully you stick around and share some of your projects with us :)
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Spare Parts...

Had I done a little sleuthing I would have seen that the surge protector that it was plugged into did its job. It fried, not my router! Glad about that.:smile:
Hopefully not an expensive replacement?
Now you know to check for enough clearance by rotating before the power gets turned on. True for any setup where you are that close to cutting edges (or steady rest in the case of a lathe).
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the motor should have a self-resetting overload protector built into it anyway. they work on heat, if the windings get too hot, it opens until they cool down..
the motor should have a self-resetting overload protector built into it anyway. they work on heat, if the windings get too hot, it opens until they cool down..
Check the schematics on any of your routers and locate that part.
Check the schematics on any of your routers and locate that part.
you can't because it's sealed into the stator coil, you're not supposed to change that!..
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