Router Forums banner
1 - 19 of 19 Posts

·
Registered
Joined
·
96 Posts
Discussion Starter · #1 ·
I have a flute and it needs a repair. I have routed a 3/8” groove & I need to fit a piece in it as perfect as I can. I will use an accent piece so I will not try to hide it. The piece would be 3/8”wide by 1/4” to 5/16” thick .
The main ? I have is how to cut the radius on the ends of tha groove..
398002
u
 

·
Registered
Joined
·
96 Posts
Discussion Starter · #2 ·
I have a flute and it needs a repair. I have routed a 3/8” groove & I need to fit a piece in it as perfect as I can. I will use an accent piece so I will not try to hide it. The piece would be 3/8”wide by 1/4” to 5/16” thick .
The main ? I have is how to cut the radius on the ends of tha groove.. View attachment 398002 u
I have asked this ? before... I didn’t quite follow the directions then but now I do have a picture...I am trying to take care of some problem flutes. Thanks a bunch guys
 

·
Registered
Paul
Joined
·
2,100 Posts
I think the piece is too small to route easily. You'd probably get tear-out even if you did. Sanding is probably the easiest way as Sunnybob suggested.

398005
 

·
Registered
Joined
·
96 Posts
Discussion Starter · #9 ·
Use a stick several inches long.
Round the end of the stick on a sander to make a perfect fit.
Glue the stick into the hole
Cut the remains of the stick off and sand to the original shape.
Use a stick several inches long.
Round the end of the stick on a sander to make a perfect fit.
Glue the stick into the hole
Cut the remains of the stick off and sand to the original shape.
Use a stick several inches long.
Round the end of the stick on a sander to make a perfect fit.
Glue the stick into the hole
Cut the remains of the stick off and sand to the original shape.
Yes have to do it this way...just have to get the length right cause I have to do the same thing on both ends so it will will fit in the groove...Sandpaper,a file and a dowel and a bit of luck...Just taking my time should work.
 

·
Registered
Joined
·
96 Posts
Discussion Starter · #10 ·
Just a WAG here, make a template use an inlay bushing and bit, to cut out the accent piece. It would probably take a couple tries to get the fit perfect.
Or maybe sweet talk somebody with a CNC to cut them.
Ill have to check on the inlay bushing and bit...sounds interesting.....Surely try it if I can.....Dont know a CNC guy Thanks!!
 

·
Registered
Joined
·
21,703 Posts
I have a belt sander is all so Ill have to rig up something simple but good idea!!
I'd do this with sandpaper on a flat piece of wood so you can move the piece over the sandpaper, not the other way around. I agree, cut the plug a little large. You know you have a specific width, length and half circle ends, so just cut the plug for the width plus a little bit extra so you can sand it to fit. Your glue is going to seal this completely. Interesting project, hope you'll show us a picture of the finished flute.
 
1 - 19 of 19 Posts
This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.
Top