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Is Jigsaw good for plywood straight cut?

30K views 17 replies 14 participants last post by  LexB  
#1 · (Edited)
I am cutting some 12 inch wide plywood for my home project. I've tried my small table saw and circular saw. Neither got good result: the edge just looks ugly and the surface around the edge is not smooth anymore.

I have no budget to upgrade my table saw or to buy a miter saw. So I am wondering if a jigsaw with decent blades could do this job well?
 
#2 ·
Not likely. Jigsaws tend to wander and the upcutting action leaves a very rough finish. On your budget, a circular saw with straightedge is probably your best bet. However, I was having trouble getting a good job with my fairly cheap well known brand name skilsaw. When I checked I found that the blade was not parallel with the base by quite a bit. I drove out the roll pin that held one end to the base and did a little grinding and shimming and now it cuts very well.
 
#4 ·
I use a Diablo combination blade on my circular saw. I like it so much I bought three of them on sale. With your jigsaw, if there is a back and front to the job, cut on the back, then the teeth of the saw will leave a smoother cut on the front.
 
#10 ·
In the past I have had good results cutting plywood with most any saw. It all depends on the saw blade and a good straight edge to follow.
Plywood blades are excellent, but you can get a nice smooth edge with most sharp blades with 60+ teeth for 10" diameter. My jig saw gave me excellent cuts using a scroll saw blade from Craftsman. It would cut on both the up and down stroke. The teeth were like beveled triangles. I can't find them any more. My saw takes blades that fasten to the saw with a set screw and I can't find them any more.
 
#14 ·
Plywood by it's nature will look "ugly" at it's edge but if you are referring to tearout of the top veneers when cross cutting, heed the advice of using a good blade and a saw guide.

Masking tapes will help and additionally one can score along the cut line before sawing with a uitility knife.

If you make a simple guide, it's fairly easy to prescore at the cut line.
 
#18 ·
You'll never get good results with a poor-quality blade. Get a good carbide-tipped blade designed for cutting plywood. There are a couple of other things you can do that will improve the quality of the cut even more: make a zero-clearance insert for your saws (they work just as well for handheld circular saws as table saws), and if you're willing to put in some extra time and effort, then make the cut in two passes: the first pass is extremely shallow (1/16"--1/32" is ideal). The teeth will be moving close to parallel to the surface of the plywood, so the fragile surface veneer will be better supported and not tear out. After that cut is complete, raise the blade to its final cutting depth and make a second pass, cutting in the groove you just made. Pro cabinet shops often have a dual-blade table saw dedicated for cutting sheet goods. It has a small scoring blade directly in front of the main blade, so it accomplishes in a single pass what this method does in two passes. Either that, or cut slightly oversize and trim the edges with a router and straight-edge guide with a "compression spiral bit" installed.