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Not sure how you cut the piece. If on a tale saw, using a miter gauge, it could just be that your not set at an exact 90, or your saw's not tuned properly with a fence not parallel with the blade or miter slot. Or the fence wasn't tightened up and crept slightly. Did you cut this on the table saw?

That isn't much of an error over 4 inches, but it's a little more than I would like. We could use more information and a picture when you get a chance.
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