Tom,
Thank you for the detailed pictures of the operation.
My pleasure Joe
I have to mention this... To me, it would have been easier to make a pattern out of 1/4" hardboard, mdf, or plywood real scale size, then just tape it to the workpiece which has been rough-cut on a bandsaw, and route it using a flush bearing bit getting it cut exactly to size in one simple operation.
In this case, what do you think?
Joe; Of course it might seem easier to do exactly what you said that is because we have always done it that way. We have to approach the problem with an open mind and 'step outside the square'. If it is going to be safer then we should consider an alternative method. That is all I did. We must also keep in mind that we will produce a better surface as well. We spend the same time making a suitable template either way so why not give it a try.
I can see the guides & templates being used more when doing the 'carving' type projects.
Carving with the router was only an experimental project I was trying out. I have been using this method for over 20 years on many projects and I am sure you have seen many of my projects I have posted. if not have a look at some of my work on the various blogs I have been trying out.
http://www.woodshopphotos.com/main.php?g2_itemId=12542&g2_page=1&
http://tomodonnell.bigblog.com.au/
http://routermagic.blogspot.com/
http://templatetom.wordpress.com/2006/12/21/routing-new-projects/
http://theonlineauthor.com/templatetom/
Are bearing bits harder to get over there?
Joe we have a great range of bearing cutters readily available and I have a large number in my collection. I also have a large number of Face / Edge cutters which I use with the guides.
Thank you for your input.