[Gene Pinner]

I have two round columns I wish to mount a flag pole holder on each, I would like someone to show me a fixture I can design to rout a round indention in the round column to mount the flag pole holder that has a flat round base..normally this would go flat on a wall or something..but I would like to put these on my columns..can someone give me a fixture detail I can fabricate so I can use my router to make a round indentation on this vertical round column, I know when you want to saw round stock you put it in ''V'' blocks, but I would like someone with greater knowlege to give me a plan or a drawing that I could follow..Thanks for any help Truly Gene

 

[bobj3]

Hi Gene

This should work.
Make it with 3/4" plywood or MDF stock with 2 x 4 x 4" long clamp blocks.
Cut a slot in one part for a guide bushing to run in, clamp it to the pole,then drop in a plunge router in with a 1/2" carb bit or a flat bottom bit and put a flat spot on the column.
Note***most big colums ,4 1/2" or bigger, are NOT made from one peace of stock, the norn is 4 or more parts, the easy way to find out is to drill a small hole in the column then stick a small wire in the hole.
This will tell you not to cut to much off the column.

Bj

You may say that's alot of work just to put a flat spot on a column, you don't get a 2nd chance at this one and I'm sure you don't want to replace the column because you didn't go the extra mile to get it right the 1st. time.

I'm not sure what you can use the jig for once you have the job done maybe remove the bottom part and use it to make a flag pole

 

[Mike]

Gene, think of a muffler clamp. To get the proper shape for your jig take a piece of cardboard and make a half moon cut out that fits the column. Make two end pieces out of your jig material using the cardboard pattern. Now connect these with a flat panel with the desired hole predrilled. Throw a band clamp around the jig and column to hold it steady and rout away.

 

[template tom]

Flag pole

Gene

I have two round columns

What is the dimensions of the columns?

I wish to mount a flag pole holder on each,

What are the dimensions of the flag pole holder and material used?

I would like someone to show me a fixture I can design to rout a round indention in the round column to mount the flag pole holder that has a flat round base.

What is the diameter of the flat base?

.normally this would go flat on a wall or something..but I would like to put these on my columns..can someone give me a fixture detail I can fabricate so I can use my router to make a round indentation on this vertical round column,

Without the information above I would find it difficult to give advice on how to do it so if you supply the above information I may be able to assist you.

I know when you want to saw round stock you put it in ''V'' blocks, but I would like someone with greater knowlege to give me a plan or a drawing that I could follow..Thanks for any help Truly Gene

 

[Gene Pinner]

Thanks for Info Re: Column Jigs/Fixture

Thanks to all who responded to my request for help making a jig to rout out a spot on my columns, you all were a great help..Truly, Gene Pinner