Mike,
I don't know if the idea will transfer to your situation or not. Depends on of your flutes are straight or tapered I suppose. Anyway, perhaps you could wrap one of your flute blanks Saran Wrap and pour Plaster of Paris around it. You'd need to reinforce the Plaster of Paris with fiberglass strands or something to keep it from breaking. Then you can shape the outside of the block to suite your hand and wrap it in sandpaper. I used the idea on a 5" radius cove molding I made on my tablesaw, but I had a large block of plaster that was thick enough not to need reinforcement. Anyway, maybe you can improve on my idea somehow and make it work for you.
I don't know if the idea will transfer to your situation or not. Depends on of your flutes are straight or tapered I suppose. Anyway, perhaps you could wrap one of your flute blanks Saran Wrap and pour Plaster of Paris around it. You'd need to reinforce the Plaster of Paris with fiberglass strands or something to keep it from breaking. Then you can shape the outside of the block to suite your hand and wrap it in sandpaper. I used the idea on a 5" radius cove molding I made on my tablesaw, but I had a large block of plaster that was thick enough not to need reinforcement. Anyway, maybe you can improve on my idea somehow and make it work for you.