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Got a problem PM A Moderator and will fix it if we can!Ok, I am well bushed now, so how do I stop the wanted title. Have searched all over.
They used to make them long to use in the Stanley Door Butt jig that had guide pins for the bushing to ride on. Maybe a carry over from that. I cut mine down too, rarely use a pattern more than 1/2" thick. Come to think of it I rerely use a bushing anymore, mostly use bearing guided bits and templates, that way the template can be actual size and I don't have to calculate the difference between the bushing and the template.I can't recall needing the bushings to be as long as they are. I cut mine shorter. If you use a straight bit and a bushing that has the same ID as the bits OD then you are going to cut into the bushing unless everything is lined up perfect and the bearings have no play. And you may need clearance for some of the chips to escape. If you are using an upcut spiral bit then you definitely need some clearance between the bit and bushing.