I am in the process of making 6-8 deck chairs out of cedar for home use. I am duplicating an existing chair and part of the make up for the back and seats are the creation of 13 or so slats per chair. These are about 13 inches long and 3/4 in square and curved (Not an even arc) for comfort. I have successfully made a template of the slat and created samples that are exactly what I want. Now that I am beginning to make the real thing, I am deciding that template routing 100 or so parts by attaching the template to each blank with double sided tape. Anyone built a jig that uses clamping to create something like this? I am thinking something like, insert the square (rectangle) blank.... clamp the part to the template, route the pattern, flip the part, maybe into a new jig, route the other part....
Any ideas?
Any ideas?