Don't mean to beat this to death, Stick, but I'm curious as to what the exact problem is. In this picture
Porter Cable Product Details for 3-1/4 HP (Maximum Motor HP) Five-Speed Router - Model # 7518 are you referring to the interior of the base's vertical column? The part that actually contacts the motor housing?
that's the one I'm taking about...
What I have to say is about the new 7518's and not the older American made ones...
1st issue
put a centering point in the router...
set the router up against a clamped on edge guide
you are not using a router mounted edge guide for this test...
spin/rotate entire the router around 360º while it's up against the edge guide...
the router doesn't even need to be plugged in....
observe where the CP indicates the center of the router is...
you'll find that it moves elliptically...
it's not because the base isn't round it's because the CL of the motor isn't centered in the base to it's self...
The CL of the motor and CL of the base are offset ever so slightly...
the router that was flagrant about this and that got my full attention was offset 5/64"...
have you ever wondered why you need to center the guide bushings to the CL of the motor???
PC told me I must have dropped the router and were happy to sell me another base for 85$$$... plus shipping...
since I still have the two bases from the catastrophically failed routers I swapped out the bases/motor...
same issues only not as bad but, the measures were different on each swap but the offset is still there... hmmmmmmm...
that tells me a lot... like that huge hole in the base that receives the motor is offset for starters...
so that motor got new ceramic bearings and lives in the JessEm lift...
2nd issue...
install a 1/2" drill rod into the router...
longer is better..
measure/test the motor to the base for perpendicular squareness...
it isn't.....
so not only is that hole for the motor offset it's at a slight angle...
3rd issue
install a 1/2x6" drill blank...
turn the router on...
what you see is run out because of the bearings...
so much for QC...
the motor having inadequate bearings and the base being poorly done just doesn't make/cut it...
the defects in the base aren't even consistent for crying out loud..
swapping bases and motors all show the same issues but measure differently...
My four American made 690's haven't got these issues.. nor do the two American made R2D2 looking ones...
The PR department for PC says these are production routers... Right.. can you just feel/touch the sarcasm...
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