From a previous question I got help on how to arrange segments to make up the frame for an oval mirror and the use of splines. It worked out well.
Now, the reality set-in that you cannot just rout the FACE of this oval frame on a router table while standing the oval frame on it's edge in the manner that you would be able to rout a straight piece. If haven't tried this, just try to do it on a piece of curved scrap. The face, not the edge.
It appears the you must set the frame on it's back and hand rout the face of the frame using the ends of bits, which then excludes the use of the sides certain bits that I would like to use, such as the bead bit and others.
Ok, I can live with that, but what about the variations that occur as you round the tight corners at the top and bottom of the oval? Straight cuts are a consistent distant from the edge of a frame. The oval is more than challenging. Is there a special jig that you need to mount on the router with rollers to assist in navigating the tighter turns? Maybe that explains why you don't see oval frames very often and when you do, the faces tend to be plain.
Any help appreciated.
ps Is there any way to make a bead on the face of an oval (other than a CNC router?)
Now, the reality set-in that you cannot just rout the FACE of this oval frame on a router table while standing the oval frame on it's edge in the manner that you would be able to rout a straight piece. If haven't tried this, just try to do it on a piece of curved scrap. The face, not the edge.
It appears the you must set the frame on it's back and hand rout the face of the frame using the ends of bits, which then excludes the use of the sides certain bits that I would like to use, such as the bead bit and others.
Ok, I can live with that, but what about the variations that occur as you round the tight corners at the top and bottom of the oval? Straight cuts are a consistent distant from the edge of a frame. The oval is more than challenging. Is there a special jig that you need to mount on the router with rollers to assist in navigating the tighter turns? Maybe that explains why you don't see oval frames very often and when you do, the faces tend to be plain.
Any help appreciated.
ps Is there any way to make a bead on the face of an oval (other than a CNC router?)