Routing edge on plywood

6434 Views 2 Replies 3 Participants Last post by Dewy, Oct 20, 2004

Dimitri Guest

Discussion Starter · Oct 20, 2004

Hi,

I have been rip cutting a sheet of 3/4" birch plywood with my circular saw. I need this one edge to be straight and true as much as possible but it isint. It has a few waves in it from the circular saw. How can I use my router to true up this one long edge? What type of router bit to use?

thanks,
Dimitri

Save

1 - 3 of 3 Posts

NewMontanaWorkshop

· #2 · Oct 20, 2004

I'm sure there will be other suggestions, but mine is to make either a sawboard or routerboard, which is just a length of 1/4" hardboard that has a strip of material with a known straight edge attached.

Use the circular saw (or a router with the bit you will use to straighten the edge) to trim the excess hardboard after attaching the straight edge piece. The sawboard/routerboard is then clamped to the material and will make straight cuts for you.

http://bt3gallery.fhauto.com/view_photo.php?set_albumName=DP-Table&id=Dsc00003

Above is my routerboard being used to line up a slot to cut to create a 'toilet-
bolt' clamp track, but using it clamped to the edge of your existing cut would allow you to straighten it out.

Below is a sample of a sawboard.
http://bt3gallery.fhauto.com/view_album.php?set_albumName=Sawboardpics

Note: Be sure to always use the same bit in your router once you have trimmed the hardboard for it's use.

See less See more

Save

Dewy

· #3 · Oct 20, 2004

You can use a straight edge clamped on the board offset by the distance between cutter and router base.
6" widths of melamine coated chipboard are what I use as a straight edge for such jobs.
An 8' length is cheap enough and can later be used for shelving and such.
I use this method when buying full sheets of plywood from suppliers with no cutting service.
I take a couple of home made folding saw horses then cut the ply in the carpark with a cordless circular saw.
If the saw accidently moves a bit I do the same with my router once I get the ply home.

Save

1 - 3 of 3 Posts

This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.

Top Contributors this Month