I have an old Ryobi 160, it was working ok, but slide switch on the locking mechanism would sometimes drift over and the router would stop. I would usually be able to make it work by just nudging the switch over and holding it and everything would be good. Now it doesn't work at all. so I'm pretty sure I need to replace the Slide switch. Part number 612856002, but it's discontinued, can't find it anywhere, so I'm wondering if anyone knows an alternative part I can use. I can do basic part replacement, but I'm not knowledgeable enough to figure out what parts to use if the original part isn't available. it would be a shame for me to have to trash this router because I can't find a $10 part. Any help would be appreciated.
gabriel.ramirez
Try Parts Warehouse and look at each of the 160 series routers (161, 165 etc.). Some look the same and when you select the switch part it says to contact them for availability. It is possible the different number is available and might fit with minimal mods if any.
Otherwise you could take the switch to an electrical parts or tool overhaul place. They might have one that can be made to fit.
Last option is to dedicate it to a router table by bypassing the switch and use an external one to control the router.
Pete
Otherwise you could take the switch to an electrical parts or tool overhaul place. They might have one that can be made to fit.
Last option is to dedicate it to a router table by bypassing the switch and use an external one to control the router.
Pete
Welcome to the forum.
I have the Aus version of that router, and am very happy with it.
My only concern is that the collet is very tight and hard to remove the cutters.
I have the Aus version of that router, and am very happy with it.
My only concern is that the collet is very tight and hard to remove the cutters.
Or www.ereplacementparts.com. I have a Ryobi BT-3000 table saw. The blade wrenched weren't included even thought the guy said it had wrenches. Ryobi only had one. The website I gave had both- lock the shaft and the other to loosen the nut.
You’re right that part number 612856002 (the slide switch) for the Ryobi 160 is discontinued and hard to track down. Unfortunately, Ryobi doesn’t always make sourcing alternatives easy. That said, here are a few options to keep the router alive:
1. Generic Replacement Switch
You may be able to use a generic router slide or toggle switch that matches the electrical specs. Look at:
2. Retrofit with a Rocker or Toggle Switch
If the original slide switch isn’t available, you can consider installing a rocker or toggle switch in the same spot. It’ll require a bit of modding (maybe drilling out the opening or using epoxy), but many have done this with good results.
3. Use a Power Strip Switch (Temporary Fix)
As a workaround, some folks just leave the router switched "on" internally and plug it into a power strip with a switch. Not ideal for safety or usability but can keep it running short-term.
1. Generic Replacement Switch
You may be able to use a generic router slide or toggle switch that matches the electrical specs. Look at:
- Voltage and amp rating (usually printed on the old switch)
- Number of terminals (likely a DPST or SPST)
- Size and shape to fit in the housing
2. Retrofit with a Rocker or Toggle Switch
If the original slide switch isn’t available, you can consider installing a rocker or toggle switch in the same spot. It’ll require a bit of modding (maybe drilling out the opening or using epoxy), but many have done this with good results.
3. Use a Power Strip Switch (Temporary Fix)
As a workaround, some folks just leave the router switched "on" internally and plug it into a power strip with a switch. Not ideal for safety or usability but can keep it running short-term.
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