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Track Saw Substitute Cheap
I made a track guide for my 2 old porta cable circular saws, that even though the saws are different they will work interchangeably. I wanted a guide base that could be easily mounted, and would still allow the guard to work and that could be used with my harbor freight clamp and cut edge guides. It is made from 1/2" plywood with a couple of maple guide rails, with the bottoms lined with 1/8" hardboard. To mount the saw I used a leftover piece of hanging rail (used for hanging shelf standards), to clamp the saw at the front of the guide, and a bolt thru a drilled hole in the bottom rear of the base of the saws. I also fashioned an alignment guide out of Plexiglas that adjusts to make sure the saw is positioned correctly, depending on which saw I mount. This idea could be adapted easily to any circular saw. The guide uses 2 cut guides in order space the edge guide correctly (my cut guides are 1-3/4"), and they store under the clamp knobs when I the guide. As you can see in the photos, I used a thin cut finish cut blade...That had a lot of mileage on it...and it still cuts pristeen, clean, no splinter lines, due to the blade running perfectly parallel. I consider this a worthwhile project if you want clean cuts.
I made a track guide for my 2 old porta cable circular saws, that even though the saws are different they will work interchangeably. I wanted a guide base that could be easily mounted, and would still allow the guard to work and that could be used with my harbor freight clamp and cut edge guides. It is made from 1/2" plywood with a couple of maple guide rails, with the bottoms lined with 1/8" hardboard. To mount the saw I used a leftover piece of hanging rail (used for hanging shelf standards), to clamp the saw at the front of the guide, and a bolt thru a drilled hole in the bottom rear of the base of the saws. I also fashioned an alignment guide out of Plexiglas that adjusts to make sure the saw is positioned correctly, depending on which saw I mount. This idea could be adapted easily to any circular saw. The guide uses 2 cut guides in order space the edge guide correctly (my cut guides are 1-3/4"), and they store under the clamp knobs when I the guide. As you can see in the photos, I used a thin cut finish cut blade...That had a lot of mileage on it...and it still cuts pristeen, clean, no splinter lines, due to the blade running perfectly parallel. I consider this a worthwhile project if you want clean cuts.
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