Hey Todd,
I've built two router tables and I bought a router plate from Sears..
http://www.sears.com/shc/s/p_10153_...e=Power+Tool+Accessories&sName=Router+Tables+&+Attachments&keyword=router+plate
It has been ok but since my recent router table build...using the same plate.. I really want a different one... why?
Well this one has a molded numbers (ie. tape measure) on both sides which I thought would have been of some use... NOT. The only thing that they have done for me now is that they sometimes catch the wood as it tries to glide over the plate. Plus I had to make my own center rings to take up some space around the different size bits.
So anyway... I've been looking at the phenolic plates again but with a smooth surface or an aluminum plate. The only thing that I've seen with most plates is that they need to have a center ring that has the inset of 1 3/16 to allow for the brass inserts that usually come in that size. The one from HF has a 1 1/4 inset so I don't know the issue that it may have. Everyone talks about sagging in the phenolic plates but mine has lasted for 3 years with "very little" if any sag so.... do I pay more for an aluminum plate?????
I thought about making my own plate but by the time I cut the center, make centering rings, drill mounting holes, drill adjusting holes etc..etc... I'm better off buying one.
Well that is where I am right now. I'm going to the woodworking show the 20th in Charlotte NC so I can see some first hand and make up my mind.
Pamer