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What's the best way to seal MDF?

31K views 21 replies 17 participants last post by  Mt-Pockets  
#1 ·
Besides laminating with Formica, what is the best way to seal MDF with the purpose of using it as a router tabletop? I'm in North Carolina where it gets quite humid in summer, and I only have easy access to 'normal' MDF, not any particularly moisture-resistant version.

Thanks so much! MM
 
#5 ·
Formica protects against severe dings from impacts too.
I don't baby my tools, I'm wicked careful with heavy and or sharp objects, yet I know, (from past events) due to a small/crowded shop I'd have a number of divits in the table top without the formica.
 
#6 ·
Thanks for the replies, so far.

I realize that Formica has some protective features. However, I have to get out of my way to obtain some of it. At this point, I want to get a working router table in an uncomplicated fashion and use it while I think about the next version. In addition, I was interested in that question in general, because I'd like to seal some jigs made with MDF.

Thanks again. MM
 
#8 ·
I have had good luck with "Watco" oil. Any shade will do.

Admittedly, it is not as resistant to "dings" as laminate, but is a heckuvalot cheaper. A couple coats left to properly dry, followed by an application of paste (Johnson's) wax gives a slick surface.

This method also works well for workbench tops. Any dribbles of glue or finish is easy to scrape off.

Happy Halloween!:jester:
 
#9 ·
Besides laminating with Formica, what is the best way to seal MDF with the purpose of using it as a router tabletop? I'm in North Carolina where it gets quite humid in summer, and I only have easy access to 'normal' MDF, not any particularly moisture-resistant version.

Thanks so much! MM
You've just asked a "What company makes the best car" kind of question. :D

In essence you want to control the rate of moisture absorbtion from the air. As in wood finishing where some prefer wax, some oil, some poly, here some prefer laminate, some hardwood, some wax, some poly, some shellac and others. Any will work. Some are less $$, some require more or less maintenance, and (a big) part is what looks best to you. It's *your*table.
 
#12 ·
Phenolic Faced Plywood at Woodcraft:
Phenolic Faced Plywood - Woodcraft.com

This is some really good stuff for tables and jigs... if you use it with a torsion box design, your table will be flat from corner to corner, and very solid. I made a small table recently with this stuff (3/4" matching top and bottom panels), dadoed 1/4" grooves that hold 1" thick, 2" wide half lapped/overlapping hardwood splines. The total thickness of the tabletop is right at 2 inches including formica which covers a 1/4 inch/recessed aluminum mounting plate. I would definitely do this over... been really happy with it. First choice would be a cast iron table, but this really doesn't make a bad second choice. :)
 
#15 ·
Ok - I have an old hospital table with folding legs. The table top is some kind of 3/4 inch particle or pressed board and covered with a laminate. The size is 60 x 36 inches. When set up, this table is as solid as a rock. I was going to use it for a router table with a drop-in plate so that I could remove it when i want to fold the table and put it away. The laminate top is a little warped however and I tried to re-glue it but it's still wavy. The steel frame and folding legs of the table comes off and could be mounted to a piece of 3/4 inch MDF and then I could put some laminate on top. The size is great and the fact that it folds out of the way is also a plus. I am just concerned that the table with teh 3/4 inch MDF would not be flat - should I use 3/4 inch cabinet grade plywood ?
 
#16 ·
I would not be sure of the stability of plywood over time although it would be better than a solid wood.

I would recommend buying a sheet or two of melamine from the home center and doubling them up for a 1 1/2" thick surface. Most of the better tables you see on the market are built this way. If you have skills, doubling up some MDF and laminating, if you desire, is also a good option. A good solid base/frame to support the top is still a strong recommendation as routers and their accessories tend to cause sagging in less properly supported solutions.

It would be nice to just fold it up and put the table away but not a long term solution I would recommend.

Good luck and let us know what you decide to do. Extra points for photos!!!:dance3:
 
#21 ·
I know this is an old thread bet here are my comments... I use a few coats of Watco Danish Oil on my MDF worktable top. It dries pretty hard. I live in the Pacific Northwest and have had no problems. When the top starts looking a bit worn, I sand it and apply a new coat of Watco Oil and it looks like new....
 
#22 ·
After filling all of my Counter sunk/ predrilled holes.. With "Durhams water putty"

I'll either run a smooth coat of Putty or drywall compound along the routered edges.. and sand in between ...

Then Apply an "Oil based Primer" sanding between coats.. then apply finish coats of either Lacquer or latex depending on the project...

But ya must sand in between coats.. to make it Nice-Nice..