Cutting small holes - Router Forums
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post #1 of 4 (permalink) Old 07-10-2012, 03:11 PM Thread Starter
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Default Cutting small holes

I'm not new to scroll sawing but I haven't done very much fretwork. I'm trying a piece that has a lot of small holes (stars etc) I have the pilot holes drilled and tried to start cutting the holes. I was going to use spiral blades for the stars. The problem I'm coming across is the blades bend whenever I try to put them in the holes. Is it better to thread it from the top or bottom? I've always done through the bottom but they were always bigger holes. Also, the blades seem to be real flimsy and bend easy. What's the best kind of blades to use for small holes and which is better - threading through the top or through the bottom?
I've never done a big fretwork before.
Thanks for any suggestions you can give me.

(the wood is 1/2 inch plywood)
lilcee is offline  
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post #2 of 4 (permalink) Old 07-11-2012, 06:06 AM
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I hate spiral blades. The reason being, is if you accidentally move your work piece in a direction that you don't mean to, it cuts. For small holes, and really small holes, I like to use a 2 or 2/0 blade. The fine teeth will cut much slower (especially in 1/2" ply), but you have much more control and a smoother cut.

I always feed the blade from the bottom of the piece. Mainly because it is easier and quicker to re-clamp the blade in the upper clamp where I can see it.
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post #3 of 4 (permalink) Old 07-11-2012, 09:21 AM
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I also do not like spiral blades. However I am a top feeder and have learned to tighten the lower clamp by feeel. I can change holes and start sawing quicker than most people can lift the wood and try to find the hole. Screolling is easy and very enjoyable. Just relax, have patience and enjoy.
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post #4 of 4 (permalink) Old 07-14-2012, 07:26 AM
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Originally Posted by lilcee View Post
The problem I'm coming across is the blades bend whenever I try to put them in the holes.
Question: are the pilot holes drilled vertical? If you use a hand drill rather than a drill press it is easy to drill at a slight angle. The smaller the pilot hole, the more critical it is to be vertical as there is less room for the blade to straighten up in.

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