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box jooints

1.6K views 8 replies 6 participants last post by  bobj3  
#1 · (Edited)
box joints

ive been watching the router workshop on the woodworking channel, i cant find it on pbs. when they cut boxjoints they say cut a little deep and then you dont have to sand the whole side, just the joints. being a novice, my question is; isnt end grain very hard too sand? is there a trick to make it easy?
 
#2 ·
isn't end grain very hard too sand? is there a trick to make it easy? :D:D

Nothing is ever easy is it ;) No I'm joking but there is a few ways and many other ways guys like to do this but the easy way ;) is to yes make the cuts just a few thow" deeper then sand sand with the grain of your work, the end gran size you a bringing down is far less than the work area :D I'm not sure what you have as in setup for the work shop more toys we have that's the easy way :D

Bj or others will have a more techi !! reply for you.
 
#4 ·
LOL, I was thinking a disc sander. :);)
 
#6 ·
Hi levon

If you make them just a bit longer it's easy to get them flush with a trim bit :)

If you don't make them a bit longer it's hard to sand down the whole side to get them flush and true..

Plus if you make them just a little bit longer you can remove the chips/rip outs that you will get on most box joints. :) plus it removes the glue that just about always comes out at clamp up time..I do use white vinegar and water in a spray bottle a 50/50 mix to clean up the glue but you still will have the mark of the glue and the trim bit will remove most of it then with just a little bit of sanding you will have a nice clean joint.. :) that will take the stain or finish ....

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ive been watching the router workshop on the woodworking channel, i cant find it on pbs. when they cut boxjoints they say cut a little deep and then you dont have to sand the whole side, just the joints. being a novice, my question is; isnt end grain very hard too sand? is there a trick to make it easy?
 
#7 ·
thank you bobj3
your post was a big help and so were all of the others. i do like the idea of using a trim bit. i have a router table i built from a kit a few years ago. i have used it mmostly for work on my house. i am just getting into projects that i want to do like making projects that are not for fixing the old house.i just bought a new 3660 ridgid table saw and built an outfeed table from wood magazine that actually stores above the saw. i want to make some of the desk clocks that were on the router workshop. i dont have a box jiont jig. do you recommend the one from oak park?
 
#9 · (Edited)
Hi levon

" do you recommend the one from oak park? " YES 100%
It's the best for the money, it's so easy to use and the joints always come out just right.. :)

It will only take you one time to set it up and then it's almost duck soup to make box joints....from 1/4" to 1/2" , Bob R. is right on this one keep it simple and you will use the jigs all the time...:)

http://us.oak-park.com/catalogue.html?list=boxj--
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#8 ·
glue

i had not heard of the 50/50 vinegar and water. i will have to try that.