Router Forums banner

rounding the end of a 2x4

29K views 16 replies 7 participants last post by  Herb Stoops  
#1 ·
hi i will do my best explaining, I need to get a perfectly rounded end on a 2x4. is there a better way to do it than with a jigsaw? the jigsaw cut are not coming out perfect enough and are to hard. thanks. here a drawing of what i need.
 

Attachments

#2 ·
you say end...
is it really the edge and do you want a round over the the full thickness of the 2by???
how large is the piece??

at a guess from what you show/say you want a 1½'' radius router bit...
do you have a router??
 
#6 ·
yup...
the bit looks like this....

..
Image
 
#7 ·
now we need more information as in details in order to help you proceed safely...

how long are the pieces???
 
#9 ·
I would likely cut it a tad oversize, then sand it to final shape.
 
#12 ·
correct..
the bit, actually a cutter, does exist but that will take a shaper to turn it... not a router..
what you are showing is the face of the 2by and the ends...
the edge is 1½'' thick...

rough cut it to size and sand to final...
an ROS will do it...
as well as a disk, belt or drum sander...
a disk sander will do the best job..
2nd choice is the belt sander...
make the tool stationary and move/rotate the wood over the sanding surface...
all w/ a little practice you'll get what you are looking for...
 
#13 ·
This is a job for a bandsaw (or a jig saw) and a disk or belt sander. You will NOT get a round-over bit with a radius of 3-1/2": that's a bit with a diameter of over 7". Instead of sanding you could pattern rout it. You would need a 1/2" collet router and a flush-trim bit with a cutting edge of 2". If the 4x2 is in fact only 3-1/2 x 1-1/2 you could do it in two passes: the first with the pattern and a pattern (shank-mounted bearing) bit with a 1" cutting edge and a second pass (from the opposite face) with a flush-trim bit.

Denis Lock - "Routing with Denis"
 
#15 ·
  • Like
Reactions: subtleaccents