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router choice for circle cutting

9K views 15 replies 12 participants last post by  Phil P  
#1 ·
Which router to purchase is a dilema. my first choices include Triton, Bosch or Dewalt. The Triton has a base with a circle cutter attachment, the Bosch adds $50 bucks for the attachment and the dewalt, I like the 621, has no attachment for circle cutting but it is the cheapest. Any ideas? I'm leaning to the Triton.
 
#2 ·
Hi Joe. Did you purchase the circle cutting jig from Mobile Solutions? can you show a photo?

I have not seen this one, however if you build the jig shown by Harry in your earlier thread, almost any router will do. I would recommend a plunge router.

Although a great router, I only use my Triton in the table. I have 3 other routers for circle jigs.

Which model Triton are you looking at?

I cannot speak for the other routers on your short list.
 
#3 ·
Joe,

How big of circles are you cutting? You can make a real simple circle jig for peanuts. My first version was a piece if 1/4 inch thick plastic I bolted to the router instead of the baseplate. My later versions have been 3/8 or 1/2 inch wood drilled to accept a 1" template guide bushing. Very simple and effective
 
#5 · (Edited)
I agree with Art. While I have a couple of circle jigs, both commercial and shop built, I found that many projects incorporate a variety of different radii and have found it easier just to make a purpose built jig for those projects. This is one I dug out of the scrap that I built for a shop vac cart. The large hole is for a 1" guide bushing and the pivot holes are labeled with the radius, whether an inside or outside radius and the bit size. Just a piece of scrap 1/2" ply. :)
 

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#9 · (Edited)
#10 ·
and the dewalt, I like the 621, has no attachment for circle cutting but it is the cheapest.
Hi Joe

As others have said it's easy enough to make-up your own circle jig, but DW do list one for the DW613/615/620/621/622 called a DE6905 trammel bar over here (in Europe) and I'd be surprised if it weren't available in the USA. If it isn't then the DW620/621 routers have the same diameter fence rods set the same distance apart as the Bosch 1613 (GOF1300 in Europe).

Personally I prefer plunge routers because they can tackle cuts that you can only dream of with a fixed base router, e.g. mortises,etc - but I have to admit they aren't as handy under a table. I use the DW622 (European variant of the DW621 with slightly more powerful motor) and the dust extraction has to be best in class. I also find it light and highly manoueverable router for daily use.

Regards

Phil
 
#11 ·
Here is a 2 ways to make circle jigs. The first one I just use the rods from my sidefence (Bosch GOF 1300CE). If you use longer rods there is almost no limet to size of circle. Nr. 2 is very good for small circles from ca. 2o mm to about 25o mm radius. Not my design but from Router Magic by Bill Hylton. You might need a longer bit do to the thicknes og the jig.
If you do not want a pilot hole in the circle just use carpettape and a washer or some other with a hole.
 

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#12 · (Edited)
#13 ·
which router




There have been many answers giving ideas on circle guides, but not too many which of the 3 routers are recommended.

Does anyone use a Bosch or Dewalt 621 in a circle jig?
 
#16 ·
Does anyone use a Bosch or Dewalt 621 in a circle jig?
Hi James

I have a DW622 (which is the slightly more powerful EU version of the DW621) and I've used it in what could loosely be described as a circle jig (i.e. a piece of thin T & G board with the router screwed to one end and a panel pin throuh the other - site work is soooooo sophisticated at times :yes4:). It works well enough that way and allowed me to put a radius edge on a cut-out. having a plunge was useful because I hadn't been able to rough out with a jig saw first

Regards

Phil
 
#14 ·
I've used a PC 690 (fixed base), Bosch 1617 (fixed and plunge), Hitachi M12V2 (plunge) and Bosch Colt PR20 (fixed--plunge base will arrive Monday!!). Jigs were home-built (a few different variations), Milescraft, Bosch edge guide. All routers and combinations did their job (when the user CORRECTLY divided the needed diameter by 2--and i'm really good with numbers!!).

Opinion--plunge base is much better suited to the task, safer and easier to get started. Secondly, my absolute preference is the Bosch 1617, but that is prejudiced because i just really like that version over my other routers. Just got the Colt, that one will be easier yet to work with once i get cozy with it.

earl
 
#15 · (Edited)
I have just posted a photo-shoot showing how I've made a router circle jig that is seamless in it's adjustment rather than in defined steps but for a super simple one here is a pdf. Rather than mount it on the router you could make it like shown by other members with a hole for a template guide to fit into and that in fact is a more elegant idea.
 

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